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Postgraduate Diploma in Roughness, Form and Waviness: Measurement and Control

Online 800-hour Postgraduate Diploma in Roughness, Form and Waviness: Measurement and Control. 8 modules covering ISO 21920-2 (surface texture: profile, parameters), ISO 25178-2 (surface texture: areal) and MountainsMap. Assigned tutor and enrolment open.

Duration800 h
ModeOnline
AwardSEIUM Institute diploma
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Learning outcomes

What you will be able to do

01

Distinguish roughness, waviness and form in surface texture.

02

Apply profile filters and select the appropriate cut-off lengths.

03

Calculate and interpret profile parameters such as Ra, Rz and Rmr.

04

Measure surfaces in 3D and analyse areal parameters.

05

Evaluate form, roundness and cylindricity errors.

06

Statistically control surface finishing processes.

07

Specify texture on drawings and estimate measurement uncertainty.

Profile

Who it's for

  • Surface metrologist who wants to specialise in Roughness, Form and Waviness: Measurement and Control.
  • Metrology laboratory technician who wants to specialise in Roughness, Form and Waviness: Measurement and Control.
  • Machining process engineer who wants to specialise in Roughness, Form and Waviness: Measurement and Control.
  • Quality engineer who wants to specialise in Roughness, Form and Waviness: Measurement and Control.
  • Surface finishing specialist who wants to specialise in Roughness, Form and Waviness: Measurement and Control.
  • Process control manager who wants to specialise in Roughness, Form and Waviness: Measurement and Control.
  • Graduates in engineering or science looking to enter the automotive sector.
Standards & tools

What you'll work with

  • ISO 21920-2 (surface texture: profile, parameters)
  • ISO 25178-2 (surface texture: areal)
  • ISO 16610 (filtering)
  • ISO 4287 (profile parameters)
  • ISO 12181 (roundness)
  • ISO 1302 (indication of surface texture)
  • ISO 1101 (form tolerances)
Syllabus

8 modules · 800 h

  1. 1.1Real, nominal and measured surface
  2. 1.2Roughness, waviness and form
  3. 1.3Origin of texture in each process
  4. 1.4Surface function: sealing, wear and fatigue
  5. 1.5Wavelength and scales of analysis
  6. 1.6GPS standards for surface texture
  7. 1.7Transition from ISO 4287 to ISO 21920
  8. 1.8Indication on drawings according to ISO 21920-1
  9. 1.9Classic component surfaces and their original finish
  10. 1.10Laboratory: visual and tactile comparison of reference samples
  1. 2.1Gaussian filter according to ISO 16610-21
  2. 2.2Cut-off length λc and λs
  3. 2.3Evaluation and sampling length
  4. 2.4Amplitude parameters: Ra, Rq, Rz and Rt
  5. 2.5Spacing and hybrid parameters
  6. 2.6Abbott-Firestone curve and Rk
  7. 2.7Waviness parameters W
  8. 2.8Primary profile P
  9. 2.9The 16% rule and the maximum rule
  10. 2.10Practice: calculating parameters on a real profile
  1. 3.1Stylus roughness testers: principle and skid
  2. 3.2Tip radius and measuring force
  3. 3.3Contour profilometers
  4. 3.4Calibration with ISO 5436 standards
  5. 3.5Common measurement errors
  6. 3.6Portable roughness testers in the workshop
  7. 3.7Measurement in cylinders and bores
  8. 3.8Equipment maintenance
  9. 3.9Instrument selection
  10. 3.10Laboratory: measuring Ra and Rz on a crankshaft
  1. 4.1ISO 25178 areal parameters: Sa, Sq and Sz
  2. 4.2White light interferometry
  3. 4.3Confocal microscopy and focus variation
  4. 4.4Non-contact surface scanners
  5. 4.5S, L and F filters on surfaces
  6. 4.6Motif analysis and functional textures
  7. 4.7Honed cylinder surfaces
  8. 4.8Comparison between profile and area
  9. 4.9Areal analysis software
  10. 4.10Practice: areal analysis of a liner honing finish
  1. 5.1Form errors: flatness, roundness and cylindricity
  2. 5.2Roundness measuring machines and rotary tables
  3. 5.3Filtering of per-revolution waviness
  4. 5.4Flatness with interferometry and straightedges
  5. 5.5Straightness and alignment of beds
  6. 5.6Evaluation by minimum zone and least squares
  7. 5.7Ovality and lobing in machining
  8. 5.8Form on sealing surfaces
  9. 5.9Relationship between form and assembly
  10. 5.10Workshop: measuring the roundness of a main bearing journal
  1. 6.1Influence of cutting parameters on roughness
  2. 6.2Grinding and its texture
  3. 6.3Lapping and superfinishing
  4. 6.4Plateau honing of cylinders
  5. 6.5Shot peening and blasting
  6. 6.6Polishing and electropolishing
  7. 6.7Roughness on additive manufactured parts
  8. 6.8Statistical control of roughness
  9. 6.9Corrective actions in the process
  10. 6.10Case study: correcting the honing of an engine block
  1. 7.1Sources of uncertainty in roughness
  2. 7.2Uncertainty budget
  3. 7.3Conformity rules
  4. 7.4Functional specification of surfaces
  5. 7.5Roughness tolerances on legacy drawings
  6. 7.6Equivalences with historical standards
  7. 7.7Communication with suppliers
  8. 7.8Surface measurement reports
  9. 7.9Specification audit
  10. 7.10Practice: reviewing the specifications of a cylinder head drawing
  1. 8.1Selection of parts and functions
  2. 8.2Analysis of specifications
  3. 8.3Roughness measurement plan
  4. 8.4Measurement of form and waviness
  5. 8.5Areal analysis of critical surfaces
  6. 8.6Uncertainty budget
  7. 8.7Process improvement proposals
  8. 8.8Technical control report
  9. 8.9Dissertation and presentation
  10. 8.10Final review with the tutor
Methodology, software & labs

How you'll learn

100% online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. No fixed timetables: students progress at their own pace within the intake, which makes it possible to combine study with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is MountainsMap, Gwyddion, MATLAB, Minitab, in free, academic or evaluation versions. Tests are studied using real procedures for stylus roughness testers, confocal optical profilometry and roundness measurement. Assessment is continuous per module plus the final integrating project.

Accreditable laboratories(EN ISO/IEC 17025) with a crankshaft bench, EMC/Lightning pre-compliance, HIL/SIL, vibration/acoustics.
Evidence-based final project:safety case, test plan, compliance dossier and operating limits.
Industry mentoring:lecturers with experience in training, , eVTOL/UAM and flight test.
Flexible format(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:a safety-by-design approach, OT cyber, DIH and compliance as core pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Selection of parts and functions

Distinguish roughness, waviness and form in surface texture.

Analysis of specifications

Apply profile filters and select the appropriate cut-off lengths.

Roughness measurement plan

Calculate and interpret profile parameters such as Ra, Rz and Rmr.

Measurement of form and waviness

Measure surfaces in 3D and analyse areal parameters.

Areal analysis of critical surfaces

Evaluate form, roundness and cylindricity errors.

Career opportunities

Where this takes you

Surface metrologistMetrology laboratory technicianMachining process engineerQuality engineerSurface finishing specialistProcess control manager
Admissions & scholarships

Requirements

  • Prior technical training or professional experience in the sector. A university degree is not required.
  • Internet connection and a computer capable of running the programme's software.
  • Sufficient Spanish level to follow technical standards documentation.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 800 hours spread over 6 to 8 months. That is between 10 and 15 hours per week on average, compatible with a full-time job.

The programme uses MountainsMap, Gwyddion, MATLAB and Minitab. Free, academic or evaluation versions are used, and the tutor indicates the free alternative where one exists.

An SEIUM in-house diploma upon passing the continuous assessment and the integrating project. It is in-house training, not an official Ministry qualification.

Yes. Modules passed in a Course or Postgraduate Diploma in the same area are recognised towards the advanced programme. Check the recognition policy when you enrol.

Postgraduate Diploma in Roughness, Form and Waviness: Measurement and ControlEnrol
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