Postgraduate DiplomaMotorcycles & 2-Wheelers Applications open

Postgraduate Diploma in Rapid Prototyping and DfAM for 2R

Online 800-hour Postgraduate Diploma in Rapid Prototyping and DfAM for 2R. 8 modules covering ISO/ASTM 52900:2021, ISO/ASTM 52910:2018 and nTop. Assigned tutor and enrolment open.

Duration800 h
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute diploma
Virtual lab · try it before you enrol

Take the controls.

Run a real engineering trade-off from this programme. Move the sliders, watch the model react in real time and beat the challenge.

SIM · LIVE ●
Learning outcomes

What you will be able to do

01

Compare additive manufacturing technologies according to ISO/ASTM 52900.

02

Select printable materials according to functional requirements.

03

Apply design rules for additive manufacturing.

04

Optimise parts through topology and lattice structures.

05

Plan rapid prototyping cycles in motorcycle development.

06

Control part quality through post-processing and inspection.

07

Evaluate the feasibility of final printed parts in homologated vehicles.

Profile

Who it's for

  • Additive manufacturing engineer who wants to specialise in Rapid Prototyping and DfAM for 2R.
  • DfAM designer who wants to specialise in Rapid Prototyping and DfAM for 2R.
  • Prototyping technician who wants to specialise in Rapid Prototyping and DfAM for 2R.
  • Product development engineer who wants to specialise in Rapid Prototyping and DfAM for 2R.
  • Prototype workshop manager who wants to specialise in Rapid Prototyping and DfAM for 2R.
  • Materials engineer who wants to specialise in Rapid Prototyping and DfAM for 2R.
  • Graduates in engineering or sciences seeking to enter motorcycle manufacturing.
Standards & tools

What you'll work with

  • ISO/ASTM 52900:2021
  • ISO/ASTM 52910:2018
  • ISO/ASTM 52911-1:2019
  • ISO/ASTM 52920:2023
  • ISO 527-2:2012
  • Reglamento (UE) n.º 44/2014
  • ASTM F3302-18
Syllabus

8 modules · 800 h

  1. 1.1Classification of processes according to ISO/ASTM 52900
  2. 1.2Material extrusion FDM and FFF
  3. 1.3Photopolymerisation SLA and DLP
  4. 1.4Powder bed fusion SLS and MJF
  5. 1.5Metal laser fusion L-PBF
  6. 1.6Binder jetting and DED
  7. 1.7Applications in prototypes, tooling and short runs
  8. 1.8Use cases in competition and custom
  9. 1.9Costs and times per technology
  10. 1.10Practical case: map of printable parts on a motorcycle
  1. 2.1Technical polymers PA12, PA11 and PETG
  2. 2.2Short carbon fibre composites
  3. 2.3Continuous fibre in extrusion
  4. 2.4High-temperature technical resins
  5. 2.5AlSi10Mg and Scalmalloy alloys
  6. 2.6Ti6Al4V titanium in competition parts
  7. 2.7Stainless and maraging steels
  8. 2.8Anisotropy and properties by orientation
  9. 2.9Material selection by requirement
  10. 2.10Practice: material selection for a headlight bracket
  1. 3.1Design guidelines according to ISO/ASTM 52910
  2. 3.2Overhangs, critical angles and supports
  3. 3.3Minimum thicknesses and fine details
  4. 3.4Build orientation and anisotropy
  5. 3.5Internal channels and powder removal
  6. 3.6Tolerances and machining allowance
  7. 3.7Part consolidation into a single piece
  8. 3.8Threaded inserts and joints
  9. 3.9Design for post-processing
  10. 3.10Workshop: DfAM redesign of a footpeg bracket
  1. 4.1Load definition and boundary conditions
  2. 4.2Topology optimisation with manufacturing constraints
  3. 4.3Generative design and exploration of alternatives
  4. 4.4Lattice structures and TPMS cells
  5. 4.5Functional density gradients
  6. 4.6Reconstruction of optimised geometry
  7. 4.7Validation by finite element analysis
  8. 4.8Weight reduction versus stiffness
  9. 4.9Practical limitations in motorcycle parts
  10. 4.10Practice: topology optimisation of an upper triple clamp
  1. 5.1Appearance and functional prototypes
  2. 5.2Full-scale fairing mock-ups
  3. 5.3Ergonomics and controls prototypes
  4. 5.4Rapid moulds for silicone and polyurethane
  5. 5.5Tooling and assembly jigs
  6. 5.6Packaging validation with prototypes
  7. 5.7Rapid iteration and version control
  8. 5.8Communication with design and engineering
  9. 5.9Planning a prototyping cycle
  10. 5.10Practical case: functional prototype of an intake duct
  1. 6.1Support removal and cleaning
  2. 6.2Heat treatment of metal parts
  3. 6.3Hot isostatic pressing
  4. 6.4Machining of functional surfaces
  5. 6.5Surface finishing and painting
  6. 6.6Computed tomography inspection
  7. 6.7Dimensional measurement by scanning
  8. 6.8Mechanical testing of specimens
  9. 6.9Process qualification and repeatability
  10. 6.10Laboratory: dimensional inspection of a printed part
  1. 7.1Requirements for parts on homologated vehicles
  2. 7.2Bodywork parts and exterior protrusion
  3. 7.3Structural components and safety
  4. 7.4Fatigue of printed parts
  5. 7.5Traceability and material certificates
  6. 7.6Short runs and customisation
  7. 7.7Costs compared with conventional manufacturing
  8. 7.8Sustainability and material use
  9. 7.9Intellectual property and files
  10. 7.10Practical case: manufacturing decision for a limited series
  1. 8.1Part selection and requirements
  2. 8.2Load and environment analysis
  3. 8.3Choice of technology and material
  4. 8.4DfAM design and optimisation
  5. 8.5Structural simulation of the part
  6. 8.6Prototype manufacture
  7. 8.7Post-processing and inspection
  8. 8.8Technical and economic evaluation
  9. 8.9Report and presentation
  10. 8.10Final review with the tutor
Methodology, software & labs

How you'll learn

Training 100 % online on the SEIUM campus, with downloadable material, recorded classes and assigned technical tutor. No fixed timetables: the student progresses at their own pace within the intake, which makes it compatible with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is nTop, Materialise Magics, Altair Inspire, UltiMaker Cura, Autodesk Fusion, in free, academic or evaluation versions. Tests are studied using real design and manufacturing procedures for printed functional parts, topology optimisation of chassis components, dimensional inspection of prototypes. Assessment is continuous per module plus the final integrating project.

Accreditable laboratories(EN ISO/IEC 17025) with rotor bench, EMC/Lightning pre-compliance, HIL/SIL, vibration/acoustics.
Evidence-oriented Master's Thesis:safety case, test plan, compliance dossier and operating limits.
Industry mentoring:lecturers with experience in training, , eVTOL/UAM and flight test.
Flexible format(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:a safety-by-design approach, cyber-OT, DIH and compliance as pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Selection of the part and requirements

Compare additive manufacturing technologies according to ISO/ASTM 52900.

Load and environment analysis

Select printable materials according to functional requirements.

Choice of technology and material

Apply design rules for additive manufacturing.

DfAM design and optimisation

Optimise parts through topology and lattice structures.

Structural simulation of the part

Plan rapid prototyping cycles in motorcycle development.

Career opportunities

Where this takes you

Additive manufacturing engineerDfAM designerPrototyping technicianProduct development engineerPrototype workshop managerMaterials engineer
Admissions & scholarships

Requirements

  • Prior technical training or professional experience in the sector. A university degree is not required.
  • Internet connection and a computer capable of running the programme's software.
  • Spanish proficiency sufficient to follow the reading of technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 800 hours spread over 6 to 8 months. That is an average of 10 to 15 hours per week, compatible with a full-time job.

Work is carried out with nTop, Materialise Magics, Altair Inspire, UltiMaker Cura, Autodesk Fusion. Free, academic or evaluation versions are used, and the tutor indicates the free alternative where one exists.

An SEIUM own diploma upon passing the continuous assessment and the integrating project. It is in-house training, not an official qualification from the Ministry.

Yes. Modules passed in a course or postgraduate diploma in the same area are recognised in the higher programme. Check the recognition policy when enrolling.

Postgraduate Diploma in Rapid Prototyping and DfAM for 2REnrol
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