CourseOff-Road, Special Vehicles & Machinery Applications open

Course in Filtration and Fluid Control in Hydraulics

Online 300-hour course in filtration and fluid control in hydraulics. 6 modules covering ISO 4406 (fluid cleanliness code), ISO 16889 (multi-pass filter test) and Pall Filter Sizing. Assigned tutor and open enrolment.

Duration300 h
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute certificate
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Learning outcomes

What you will be able to do

01

Relate fluid contamination to hydraulic failures.

02

Interpret cleanliness codes ISO 4406 and SAE AS4059.

03

Select and size filters according to the beta ratio.

04

Control water, air and thermal degradation of the fluid.

05

Apply good practices for filling, transfer and storage.

06

Take representative samples and analyse results.

07

Design a contamination control programme for a fleet.

Profile

Who it's for

  • Contamination control technician looking to specialise in Filtration and Fluid Control in Hydraulics.
  • Hydraulic systems engineer looking to specialise in Filtration and Fluid Control in Hydraulics.
  • Fluids analyst looking to specialise in Filtration and Fluid Control in Hydraulics.
  • Lubrication manager looking to specialise in Filtration and Fluid Control in Hydraulics.
  • Hydraulic maintenance technician looking to specialise in Filtration and Fluid Control in Hydraulics.
  • Industrial filtration specialist looking to specialise in Filtration and Fluid Control in Hydraulics.
  • Graduates in engineering or science seeking to enter public works machinery.
Standards & tools

What you'll work with

  • ISO 4406 (fluid cleanliness code)
  • ISO 16889 (multi-pass filter test)
  • ISO 11171 (calibration of automatic particle counters)
  • ISO 4021 (sampling from fluid lines)
  • ISO 2941 (collapse resistance of filter elements)
  • ISO 3968 (pressure drop across filters)
  • SAE AS4059 (hydraulic fluid cleanliness classes)
  • NAS 1638 (contamination classes)
Syllabus

6 modules · 300 h

  1. 1.1Why hydraulic systems fail
  2. 1.2Types of contaminant: particles, water, air and heat
  3. 1.3Sources of contamination: manufacturing, operation and maintenance
  4. 1.4Damage mechanisms in pumps and valves
  5. 1.5Internal clearances and critical particle size
  6. 1.6The real cost of contamination
  7. 1.7Relationship between cleanliness and service life
  8. 1.8Cleanliness targets by type of system
  9. 1.9Cleanliness culture in the workshop
  10. 1.10Workshop: diagnosing contamination sources
  1. 2.1Particle counting and its procedure
  2. 2.2Cleanliness codes and how to read them
  3. 2.3Taking a representative sample
  4. 2.4Sampling points and accessories
  5. 2.5Common sampling errors
  6. 2.6Measuring water content
  7. 2.7Full oil analysis and its interpretation
  8. 2.8Trends and alarm values
  9. 2.9Laboratory versus field measurement
  10. 2.10Practice: interpreting cleanliness reports
  1. 3.1Types of filter by location in the circuit
  2. 3.2Filtration on suction, pressure and return lines
  3. 3.3Off-line filtration
  4. 3.4Filter media and filtration ratio
  5. 3.5Retention capacity and pressure drop
  6. 3.6Bypass valve and its risks
  7. 3.7Clogging indicators
  8. 3.8Breathers and reservoir air filtration
  9. 3.9Sizing according to the cleanliness target
  10. 3.10Practice: selecting filters for a circuit
  1. 4.1Forms of water presence and their effects
  2. 4.2Vacuum dehydration and other methods
  3. 4.3Air ingress and cavitation
  4. 4.4Aeration, foaming and its consequences
  5. 4.5Reservoir design for separating air and water
  6. 4.6Effect of heat on the fluid and additives
  7. 4.7Temperature control as a cleanliness measure
  8. 4.8Fluid compatibility
  9. 4.9Biodegradable fluids and their sensitivity
  10. 4.10Practice: water and air control plan
  1. 5.1Storage and handling of new oil
  2. 5.2Filtering oil when filling
  3. 5.3Cleanliness during intervention and sealing of openings
  4. 5.4Replacing hoses without contaminating
  5. 5.5Cleaning reservoirs and circuits
  6. 5.6Commissioning after a repair
  7. 5.7Flushing the system after a catastrophic failure
  8. 5.8Appropriate tools and consumables
  9. 5.9Training workshop personnel
  10. 5.10Practice: clean intervention procedure
  1. 6.1Defining cleanliness targets per machine
  2. 6.2Sampling and monitoring plan
  3. 6.3Programme indicators and their evolution
  4. 6.4Programme cost versus failures avoided
  5. 6.5Relationship with predictive maintenance
  6. 6.6Cleanliness specifications at purchase
  7. 6.7Requirements for suppliers and external workshops
  8. 6.8Common errors in fluid control
  9. 6.9Programme audit
  10. 6.10Final project: fluid control programme for a fleet
Methodology, software & labs

How you'll learn

100 % online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. No fixed timetables: students progress at their own pace within the intake, which makes it possible to combine study with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is Pall Filter Sizing, advanced Excel, Automation Studio, Power BI, in free, academic or evaluation versions. Tests are studied using real laboratory particle-counting procedures, fluid sampling on machines, and filter sizing by beta ratio. Assessment is continuous by module, plus the final integrating project.

Accredited laboratories(EN ISO/IEC 17025) with a rotor test rig, EMC/Lightning pre-compliance, HIL/SIL, vibration/acoustics.
Evidence-oriented Master's Thesis:safety case, test plan, compliance dossier and operating limits.
Industry mentoring:lecturers with track records in la formacion, , eVTOL/UAM and flight test.
Flexible format(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:a safety-by-design approach, with ciber-OT, DIH and compliance as its pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Defining cleanliness targets per machine

Relate fluid contamination to hydraulic failures.

Sampling and monitoring plan

Interpret cleanliness codes ISO 4406 and SAE AS4059.

Programme indicators and their evolution

Select and size filters according to the beta ratio.

Programme cost versus failures avoided

Control water, air and thermal degradation of the fluid.

Relationship with predictive maintenance

Apply good practices for filling, transfer and storage.

Career opportunities

Where this takes you

Contamination control technicianHydraulic systems engineerFluids analystLubrication managerHydraulic maintenance technicianIndustrial filtration specialist
Admissions & scholarships

Requirements

  • No prior degree required.
  • Internet connection and a computer capable of running the programme's software.
  • Sufficient Spanish to follow technical standards documentation.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 300 hours, spread over 3 to 5 months. That is an average of 10 to 15 hours per week, compatible with a full-time job.

The course works with Pall Filter Sizing, advanced Excel, Automation Studio and Power BI. Free, academic or evaluation versions are used, and the tutor indicates the free alternative where one exists.

An own diploma from SEIUM upon passing the continuous assessment and the integrating project. This is in-house training, not an official Ministry qualification.

Yes. Modules passed in a course or postgraduate diploma in the same area are credited towards the advanced programme. Check the credit transfer policy when you enrol.

Course in Filtration and Fluid Control in HydraulicsEnrol
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