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ROPS/FOPS Testing in Agricultural Machinery Course

Online 300-hour course in ROPS/FOPS testing for agricultural machinery. 6 modules covering OECD Code 4 (static ROPS test on tractors), OECD Code 10 (FOPS test on tractors) and LS-DYNA. Assigned tutor and open enrolment.

Duration300 h
ModeHybrid
LanguageEnglish / Spanish
Start datesOctober / March
LocationEurope (Madrid)
AwardSEIUM Institute diploma
Virtual lab · try it before you enrol

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Learning outcomes

What you will be able to do

01

Explain the risk of rollover and falling objects in agricultural work.

02

Interpret the requirements of the OECD codes applicable to ROPS and FOPS.

03

Prepare the assembly, instrumentation and load sequence of a test.

04

Measure deformations, absorbed energies and intrusion into the safety zone.

05

Correlate test results with finite element models.

06

Write a test report suitable for certification.

07

Propose rollover prevention measures on the farm.

Profile

Who it's for

  • Homologation test engineer wishing to specialise in ROPS/FOPS testing in agricultural machinery.
  • Structural engineer in agricultural machinery wishing to specialise in ROPS/FOPS testing in agricultural machinery.
  • Test laboratory technician wishing to specialise in ROPS/FOPS testing in agricultural machinery.
  • Structural simulation engineer wishing to specialise in ROPS/FOPS testing in agricultural machinery.
  • Prevention technician in the agricultural sector wishing to specialise in ROPS/FOPS testing in agricultural machinery.
  • Product certification manager wishing to specialise in ROPS/FOPS testing in agricultural machinery.
  • Graduates in engineering or sciences seeking to join tractor manufacturers.
Standards & tools

What you'll work with

  • OECD Code 4 (static ROPS test on tractors)
  • OECD Code 10 (FOPS test on tractors)
  • Delegated Regulation (EU) 1322/2014 (construction of agricultural vehicles)
  • OECD Code 6 (front ROPS on narrow-track tractors)
  • OECD Code 7 (rear ROPS on narrow-track tractors)
  • ISO 27850 (FOPS on agricultural tractors)
  • RD 1215/1997 (work equipment)
Syllabus

6 modules · 300 h

  1. 1.1Tractor rollover accidents: why they continue to occur
  2. 1.2Protective structures: arch, frame and cab
  3. 1.3Test standards applicable to tractors and agricultural machinery
  4. 1.4Static tests and dynamic tests
  5. 1.5Folding roll bars and their real-world issues
  6. 1.6Protection against falling objects in forestry and loading work
  7. 1.7Deformation limit volume and acceptance criterion
  8. 1.8Seat belt as part of the system
  9. 1.9Older tractors and their adaptation
  10. 1.10Workshop: identification of requirements for three machines
  1. 2.1Sample selection and its representativeness
  2. 2.2Prior documentation from the manufacturer
  3. 2.3Instrumentation: load cells and transducers
  4. 2.4Test bench and anchorage tooling
  5. 2.5Definition of load application points
  6. 2.6Calculation of the energy and forces required
  7. 2.7Test stop criteria and safety
  8. 2.8Environmental and temperature conditions
  9. 2.9Data recording and traceability
  10. 2.10Practical: test plan for a protective arch
  1. 3.1Longitudinal, lateral and vertical load sequence
  2. 3.2Measurement of force and absorbed energy
  3. 3.3Measurement of displacement and deformation
  4. 3.4Checking the deformation limit volume
  5. 3.5Fracture, cracking and rejection criteria
  6. 3.6Final crush test
  7. 3.7Photography and documentation of evidence
  8. 3.8Repeatability and test dispersion
  9. 3.9Incidents during the test
  10. 3.10Practical: simulated execution and recording of results
  1. 4.1Finite element model of the structure
  2. 4.2Elastoplastic material and real data
  3. 4.3Simulation of the regulatory sequence
  4. 4.4Correlation between simulation and test
  5. 4.5Using simulation for pre-sizing
  6. 4.6Product variants and revalidation
  7. 4.7Limitations of simulation in certification
  8. 4.8Calculation documentation
  9. 4.9Independent verification of the model
  10. 4.10Practical: comparison of simulated and tested results
  1. 5.1Test report: content and format
  2. 5.2Testing bodies and recognition
  3. 5.3Certification and its geographical validity
  4. 5.4Marking and structure plate
  5. 5.5Manufacturer's technical file
  6. 5.6Subsequent modifications and loss of validity
  7. 5.7Repair of a deformed structure: criterion
  8. 5.8Market surveillance and product recall
  9. 5.9Responsibility of the manufacturer and the converter
  10. 5.10Practical: writing the report of a test
  1. 6.1Checking the condition of the structure in use
  2. 6.2Effective use of seat belt and training
  3. 6.3Folded roll bars: risk and management
  4. 6.4Retrofitting protection on older tractors
  5. 6.5Aid for renewal and safety improvements
  6. 6.6Investigation of rollover accidents
  7. 6.7Farm safety indicators
  8. 6.8Common errors in maintaining protection
  9. 6.9Communicating risk to the farmer
  10. 6.10Final project: protection verification plan for a fleet
Methodology, software & labs

How you'll learn

100 % online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. No fixed timetables: the student progresses at their own pace within the intake, making it possible to combine with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is LS-DYNA, Abaqus, HBM catman, MATLAB, in free, academic or evaluation versions. Tests are studied using real static load test procedures on protective structures, verification of the driver's safety zone, and finite element simulation of rollover. Assessment is continuous by module plus the final integrating project.

Accreditable laboratories(EN ISO/IEC 17025) with a rotor test rig, EMC/Lightning pre-compliance, HIL/SIL, vibration/acoustics.
Evidence-oriented Master's Thesis (final project):safety case, test plan, compliance dossier and operational limits.
Industry-mentored:lecturers with experience in training, , eVTOL/UAM and flight test.
Flexible format(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:safety-by-design approach, cyber-OT, DIH and compliance as pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Verification of the condition of the structure in use

Explain the risk of rollover and falling objects in agricultural work.

Effective use of seat belt and training

Interpret the requirements of the OECD codes applicable to ROPS and FOPS.

Folded roll bars: risk and management

Prepare the assembly, instrumentation and load sequence of a test.

Retrofitting protection on older tractors

Measure deformations, absorbed energies and intrusion into the safety zone.

Aid for renewal and safety improvements

Correlate test results with finite element models.

Career opportunities

Where this takes you

Homologation test engineerStructural engineer in agricultural machineryTest laboratory technicianStructural simulation engineerPrevention technician in the agricultural sectorProduct certification manager
Admissions & scholarships

Requirements

  • No prior degree required.
  • Internet connection and a computer capable of running the programme's software.
  • Sufficient level of Spanish to follow the reading of technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme consists of 300 hours in total, spread over 3 to 5 months. That is between 10 and 15 hours a week on average, compatible with a full-time job.

You work with LS-DYNA, Abaqus, HBM catman and MATLAB. Free, academic or evaluation versions are used, and the tutor indicates the free alternative where one exists.

A SEIUM own diploma upon passing the continuous assessment and the integrating project. It is in-house training, not an official qualification from the Ministry.

Yes. Modules passed in a course or postgraduate diploma in the same area are recognised towards the advanced programme. Check the recognition policy when enrolling.

ROPS/FOPS Testing in Agricultural Machinery CourseEnrol
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