CourseAerospace, UAM, Drones & Space Enrolment open

Propeller Profile Optimisation Course

300-hour online course in propeller profile optimisation. 6 modules covering ISO 484-1 Marine propellers: manufacturing tolerances for propellers with a diameter greater than 2.5 m, ISO 484-2 Manufacturing tolerances for propellers with a diameter between 0.8 and 2.5 m, and OpenProp. Assigned tutor and open enrolment.

Duration300 h
ModeOnline
Start datesOctober / March
LocationEurope (Madrid)
AwardSEIUM Institute diploma
Virtual lab · try it before you enrol

Take the controls.

Run a real engineering trade-off from this programme. Move the sliders, watch the model react in real time and beat the challenge.

SIM · LIVE ●
Learning outcomes

What you will be able to do

01

Understand the geometry and hydrodynamics of blade sections.

02

Apply classical and numerical propeller design methods.

03

Formulate optimisation problems with objectives and constraints.

04

Use evolutionary algorithms and surrogate models.

05

Assess the performance and cavitation of the designs obtained.

06

Relate design to manufacturing and ISO 484 tolerances.

07

Carry out the complete optimisation of a propeller.

Profile

Who it's for

  • Marine propeller designer looking to specialise in Propeller Profile Optimisation.
  • Hydrodynamic optimisation engineer looking to specialise in Propeller Profile Optimisation.
  • Propulsion CFD engineer looking to specialise in Propeller Profile Optimisation.
  • Propeller manufacturing technician looking to specialise in Propeller Profile Optimisation.
  • Energy retrofit consultant looking to specialise in Propeller Profile Optimisation.
  • Naval propulsion researcher looking to specialise in Propeller Profile Optimisation.
  • Engineering or science graduates seeking to join propeller manufacturers.
Standards & tools

What you'll work with

  • ISO 484-1 Marine propellers: manufacturing tolerances for propellers with a diameter greater than 2.5 m
  • ISO 484-2 Manufacturing tolerances for propellers with a diameter between 0.8 and 2.5 m
  • DNV-CG-0039 Calculation of marine propellers
  • ITTC 7.5-02-03-02.1 Open Water Test
  • DNV-RU-SHIP Pt.4 Ch.5 Rotating machinery – propulsors
  • ITTC 7.5-02-03-03.1 Model-Scale Cavitation Test
  • IMO Resolution MEPC.364(79) Attained EEDI calculation
Syllabus

6 modules · 300 h

  1. 1.1Blade sections: thickness, camber and chord
  2. 1.2NACA 66 and a=0.8 section families
  3. 1.3Pitch and radial camber distributions
  4. 1.4Thin aerofoil theory
  5. 1.5Lift, drag and ideal angle
  6. 1.6Cavitation bucket of a section
  7. 1.7Three-dimensional and tip effects
  8. 1.8Wageningen B and Gawn systematic series
  9. 1.9Parametrisation with B-spline curves
  10. 1.10Case study: cavitation bucket of a NACA section
  1. 2.1Preliminary design with Bp-δ diagrams
  2. 2.2Lifting line theory and optimum circulation
  3. 2.3Lifting surface method
  4. 2.4Boundary element methods (BEM) for propellers
  5. 2.5Wake-adapted propellers
  6. 2.6Performance calculation with vortex lattice
  7. 2.7Controllable pitch propeller design
  8. 2.8Ducted propellers: 19A and 37 sections
  9. 2.9Viscous flow corrections
  10. 2.10Practical: preliminary design with B-series
  1. 3.1Design variables, constraints and objectives
  2. 3.2Single- and multi-objective optimisation
  3. 3.3Pareto front: efficiency versus cavitation
  4. 3.4Genetic algorithms and NSGA-II
  5. 3.5Gradient-based methods and adjoints
  6. 3.6Design of experiments and sampling
  7. 3.7Surrogate models: kriging and neural networks
  8. 3.8Structural strength constraints
  9. 3.9Robustness to wake variations
  10. 3.10Workshop: pitch optimisation with a genetic algorithm
  1. 4.1RANS evaluation of candidate designs
  2. 4.2Cavitation over the rotation cycle
  3. 4.3Pressure pulses and unsteady forces
  4. 4.4Noise from the optimised propeller
  5. 4.5Off-design behaviour
  6. 4.6Blade strength and stresses
  7. 4.7Blade vibration and natural frequencies
  8. 4.8ISO 484 manufacturing tolerances
  9. 4.9Comparison with the original propeller
  10. 4.10Case study: verification of a Pareto design
  1. 5.1Casting of bronze propellers
  2. 5.2CNC machining of blades
  3. 5.3Dimensional inspection and tolerance classes
  4. 5.4Open-water tests in a towing tank
  5. 5.5Cavitation tunnel tests
  6. 5.6Sea trials and power analysis
  7. 5.7In-service propeller reconditioning
  8. 5.8Retrofit studies and return on investment
  9. 5.9Additive manufacturing of propellers
  10. 5.10Laboratory: comparison of open-water tests
  1. 6.1Ship and wake starting data
  2. 6.2Initial design and parametrisation
  3. 6.3Definition of objectives and constraints
  4. 6.4Running the optimisation
  5. 6.5Analysis of results and Pareto front
  6. 6.6Verification of cavitation and strength
  7. 6.7Propeller definition drawing
  8. 6.8Fuel saving estimate
  9. 6.9Report and presentation
  10. 6.10Final review with the tutor
Methodology, software & labs

How you'll learn

100% online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. There are no fixed timetables: students progress at their own pace within the enrolment period, which makes it possible to combine the course with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is OpenProp, PROCAL, Simcenter STAR-CCM+, modeFRONTIER, MATLAB, in free, academic or evaluation versions. The exercises are based on real propeller pitch distribution optimisation procedures using a genetic algorithm, RANS evaluation of candidate designs and open-water testing in a towing tank. Assessment is continuous, module by module, plus a final integrating project.

Accredited laboratories(EN ISO/IEC 17025) with a rotor test rig, EMC/Lightning pre-compliance, HIL/SIL and vibration/acoustics.
Evidence-focused Master's Thesis:safety case, test plan, compliance dossier and operational limits.
Industry mentoring:lecturers with a track record in training, , eVTOL/UAM and flight test.
Flexible format(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:safety-by-design approach, cyber-OT, DIH and compliance as core pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Ship and wake starting data

Understand the geometry and hydrodynamics of blade sections.

Initial design and parametrisation

Apply classical and numerical propeller design methods.

Definition of objectives and constraints

Formulate optimisation problems with objectives and constraints.

Running the optimisation

Use evolutionary algorithms and surrogate models.

Analysis of results and Pareto front

Assess the performance and cavitation of the designs obtained.

Career opportunities

Where this takes you

Marine propeller designerHydrodynamic optimisation engineerPropulsion CFD engineerPropeller manufacturing technicianEnergy retrofit consultantNaval propulsion researcher
Admissions & scholarships

Requirements

  • No previous degree required.
  • Internet connection and a computer capable of running the programme's software.
  • Sufficient Spanish to follow technical standards documentation.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme comprises 300 hours in total, spread over 3 to 5 months. That is an average of 10 to 15 hours per week, compatible with a full-time job.

The course uses OpenProp, PROCAL, Simcenter STAR-CCM+, modeFRONTIER and MATLAB. Free, academic or evaluation versions are used, and the tutor indicates the free alternative where one exists.

A SEIUM own diploma upon passing the continuous assessment and the integrating project. This is in-house training, not an official qualification from the Ministry.

Yes. Modules passed in a course or postgraduate diploma in the same area can be credited towards the advanced programme. Please check the crediting policy when you enrol.

Propeller Profile Optimisation CourseEnrol
Scroll to Top
SEIUM – Institute of Advanced Engineering
Privacy Overview

This website uses cookies so that we can provide you with the best user experience possible. Cookie information is stored in your browser and performs functions such as recognising you when you return to our website and helping our team to understand which sections of the website you find most interesting and useful.