Postgraduate Diploma in Functional Tolerancing and Precision Assembly
Online 800-hour Postgraduate Diploma in Functional Tolerancing and Precision Assembly. 8 modules covering ISO 286-1 ISO tolerance system, ISO 2768 general tolerances and 3DCS Variation Analyst. Assigned tutor and open enrolment.
Take the controls.
Run a real engineering trade-off from this field. Move the sliders, watch the model react in real time and beat the challenge.
What you will be able to do
Select fits and tolerances according to function.
Solve dimension chains using worst-case and statistical methods.
Carry out 3D variation analysis of assemblies.
Apply precision assembly techniques with controlled preload.
Calculate bolted joints in accordance with VDI 2230.
Verify assembly using objective methods and criteria.
Apply design-for-assembly principles.
Who it's for
- Mechanical design engineer wishing to specialise in Functional Tolerancing and Precision Assembly.
- Tolerancing engineer wishing to specialise in Functional Tolerancing and Precision Assembly.
- Precision mechanic wishing to specialise in Functional Tolerancing and Precision Assembly.
- Manufacturing engineer wishing to specialise in Functional Tolerancing and Precision Assembly.
- Quality engineer wishing to specialise in Functional Tolerancing and Precision Assembly.
- Assembly supervisor wishing to specialise in Functional Tolerancing and Precision Assembly.
- Engineering or science graduates looking to break into the competitive field.
What you'll work with
- ISO 286-1 ISO tolerance system
- ISO 2768 general tolerances
- ISO 1101:2017 geometrical tolerances
- ASME Y14.5-2018 dimensioning and tolerancing
- VDI 2230 calculation of bolted joints
- ISO 16047 torque-tension testing of fasteners
- ISO 8015 principle of independency
8 modules · 800 h
1.1ISO tolerance and fit system1.2Clearance, transition and interference fits1.3ISO 2768 general tolerances1.4Fit selection by function1.5Bearing fits1.6Shaft and hub fits1.7Influence of temperature1.8Fits between dissimilar materials1.9Common specification errors1.10Workshop: fit selection for a wheel hub
2.1Definition of dimension chains2.2Worst-case analysis2.3Statistical RSS analysis2.4Geometric tolerances in chains2.5Three-dimensional dimension chains2.6Tolerance allocation2.7Contributions and sensitivity2.8Deformation effects2.9Chain reduction2.10Practice: dimension chain of a transmission assembly
3.1Modelling assemblies with variation3.2Monte Carlo simulation3.3Critical assembly measurements3.4Assembly sequences3.5Identification of main contributors3.6Alignment analysis3.7Correlation with measurements3.8Tolerance analysis software3.9Communication of results3.10Laboratory: variation analysis with 3DCS
4.1Principles of precision assembly4.2Bearing assembly and preload4.3Interference fits and thermal fitting4.4Tightening torques and bolt preload4.5Assembly with gauges and shims4.6Shaft alignment4.7Composite and metal assemblies4.8Cleaning and contamination control4.9Assembly instructions4.10Practice: bearing assembly with controlled preload
5.1Bolted joint theory5.2Calculation according to VDI 22305.3Friction coefficients5.4Tightening methods: torque, angle, elastic5.5Vibration loosening5.6Bolt safety5.7Titanium bolts and special steels5.8Verification of tightening5.9Typical joint failures5.10Case study: wheel flange bolts
6.1Control of clearances and play6.2Preload measurement6.3Verification of alignments6.4Functional tests of the assembly6.5Checklists6.6Assembly traceability6.7Human errors and poka-yoke6.8Assembly audits6.9Quality indicators6.10Practice: verification protocol for a gearbox
7.1Design for assembly (DFA) principles7.2Part reduction7.3Self-location and guides7.4Tool accessibility7.5Rapid assembly on the line7.6Design for maintenance7.7Standardisation of fasteners7.8Gauge design7.9Design review for assembly7.10Case study: redesign of a rear suspension assembly
8.1Selection of the mechanical assembly8.2Functional requirements analysis8.3Critical dimension chains8.43D variation analysis8.5Specification of fits and tolerances8.6Precision assembly procedure8.7Verification plan8.8Design improvement proposal8.9Report and presentation8.10Final review with the tutor
How you'll learn
Fully 100 % online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. No fixed timetables: students progress at their own pace within the intake, which makes it possible to combine study with work.
Each module combines theory, guided reading of the original standard and applied exercises. The working software is 3DCS Variation Analyst, CETOL 6σ, Siemens NX, KISSsoft, MITCalc, in free, academic or evaluation versions. Practical work is based on real procedures for dimension chain analysis of assemblies, bearing assembly with preload, and verification of tightening in bolted joints. Assessment is continuous, module by module, plus the final integrating project.
Build it end to end
Your final project follows the real engineering workflow, step by step, reviewed by your tutor.
Select fits and tolerances according to function.
Solve dimension chains using worst-case and statistical methods.
Carry out 3D variation analysis of assemblies.
Apply precision assembly techniques with controlled preload.
Calculate bolted joints in accordance with VDI 2230.
Where this takes you
Requirements
- Prior technical training or professional experience in the sector. A university degree is not required.
- Internet connection and a computer capable of running the programme's software.
- Sufficient Spanish to follow technical standards documentation.
Ready to start?
Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.
Frequently asked questions
The programme consists of 800 hours in total, spread over 6 to 8 months. That is an average of 10 to 15 hours per week, compatible with a full-time job.
The programme uses 3DCS Variation Analyst, CETOL 6σ, Siemens NX, KISSsoft and MITCalc. Free, academic or evaluation versions are used, and the tutor indicates the free alternative where one exists.
An own diploma issued by SEIUM upon passing the continuous assessment and the integrating project. It is in-house training, not an official qualification from the Ministry.
Yes. Modules passed in a course or postgraduate diploma in the same area are recognised towards the higher-level programme. Check the recognition policy when you enrol.
Related programmes
Postgraduate Diploma in Simulation-Guided Set-up Optimisation
Online 800-hour Postgraduate Diploma in Simulation-Guided Set-up Optimisation. 8 modules covering ISO 8855:2011 vehicle dynamics vocabulary, FIA Formula 1 Technical Regulations and Adams Car. Assigned tutor…
Postgraduate Diploma in Pit-Stop Choreography and Advanced SMED
Online 800-hour Postgraduate Diploma in Pit-Stop Choreography and Advanced SMED. 8 modules covering the FIA Formula One Sporting Regulations, the FIA International Sporting Code and Kinovea.…
Postgraduate Diploma in Torque Shaping, TC and Engine Braking
Online 800-hour Postgraduate Diploma in Torque Shaping, TC and Engine Braking. 8 modules with FIA International Sporting Code, FIA Appendix J and MoTeC M1 Tune. Assigned…
More in Automotive & Motorsport
All Automotive & Motorsport programmes → · How to apply · Fees & financing · Scholarships