Postgraduate DiplomaAutomotive & Motorsport Applications open

Postgraduate Diploma in Heat Exchangers, Shrouds and Thermal Packaging

Online 800-hour Postgraduate Diploma in Heat Exchangers, Shrouds and Thermal Packaging. 8 modules with TEMA Standards, ASME PTC 30 and GT-SUITE. Assigned tutor and open enrolment.

Duration800 h
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute diploma
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Learning outcomes

What you will be able to do

01

Size heat exchangers using LMTD and e-NTU methods.

02

Select radiator technologies suited to competition.

03

Design shrouds that maximise flow uniformity.

04

Resolve thermal packaging using mass and aerodynamic criteria.

05

Model cooling circuits under transient conditions.

06

Simulate the thermal system using CFD.

07

Validate thermal performance through testing and telemetry.

Profile

Who it's for

  • Thermal engineer looking to specialise in Heat Exchangers, Shrouds and Thermal Packaging.
  • Cooling engineer looking to specialise in Heat Exchangers, Shrouds and Thermal Packaging.
  • Packaging engineer looking to specialise in Heat Exchangers, Shrouds and Thermal Packaging.
  • CFD engineer looking to specialise in Heat Exchangers, Shrouds and Thermal Packaging.
  • Thermal test engineer looking to specialise in Heat Exchangers, Shrouds and Thermal Packaging.
  • Motorsport mechanical designer looking to specialise in Heat Exchangers, Shrouds and Thermal Packaging.
  • Graduates in engineering or science seeking to enter motorsport.
Standards & tools

What you'll work with

  • TEMA Standards
  • ASME PTC 30
  • ISO 5801
  • ISO 5167-1
  • FIA Formula 1 Technical Regulations
  • SAE J1994
  • ISO/IEC 17025
Syllabus

8 modules · 800 h

  1. 1.1Forced convection in ducts and fins
  2. 1.2Overall heat transfer coefficient
  3. 1.3LMTD and effectiveness-NTU methods
  4. 1.4Colburn and Nusselt correlations
  5. 1.5Pressure drop on air side and fluid side
  6. 1.6Fouling factor and degradation
  7. 1.7Properties of refrigerants and oils
  8. 1.8Cross-flow heat exchangers
  9. 1.9Performance at low air speed
  10. 1.10Practice: sizing using the e-NTU method
  1. 2.1Brazed aluminium cores
  2. 2.2Louvred and corrugated fins
  3. 2.3Multichannel flat tubes
  4. 2.4Plate and bar heat exchangers
  5. 2.5Oil and ERS coolers
  6. 2.6Air-to-air and air-to-water intercoolers
  7. 2.7Additive manufacturing of heat exchangers
  8. 2.8Materials and minimum thicknesses
  9. 2.9Reliability against stone impact
  10. 2.10Case study: core comparison for a single-seater
  1. 3.1Function of shrouds and internal fairings
  2. 3.2Radiator inlet diffusers
  3. 3.3Velocity uniformity across the core
  4. 3.4Flow separation and recirculation
  5. 3.5Air outlets and base pressure
  6. 3.6Radiator inclination and efficiency
  7. 3.7Joints and sealing against leaks
  8. 3.8Outlet louvre design
  9. 3.9Interaction with bodywork flow
  10. 3.10Workshop: shroud design with CFD
  1. 4.1Volume constraints in sidepods
  2. 4.2Location of radiators and intercoolers
  3. 4.3Pipe and hose routing
  4. 4.4Insulation of sensitive components
  5. 4.5Heat protection and shields
  6. 4.6Centre of gravity and mass
  7. 4.7Accessibility for maintenance
  8. 4.8Integration with structure and crash
  9. 4.9Trade-offs between aerodynamics and cooling
  10. 4.10Case study: sidepod packaging
  1. 5.11D models of pumps and valves
  2. 5.2Thermostats and bypass
  3. 5.3Circuit expansion and pressurisation
  4. 5.4Pump cavitation
  5. 5.5Simulation of race transients
  6. 5.6Safety car and traffic scenarios
  7. 5.7Coupling with engine model
  8. 5.8Calibration with track data
  9. 5.9Flow rate optimisation
  10. 5.10Lab: cooling circuit in GT-SUITE
  1. 6.1Porous media models for cores
  2. 6.2Dual-stream heat exchanger models
  3. 6.3Meshing of complete sidepods
  4. 6.4Representative boundary conditions
  5. 6.5Post-processing of flow rate and heat rejection
  6. 6.6Validation with wind tunnel
  7. 6.7Parametric geometry studies
  8. 6.8Computational cost and simplifications
  9. 6.9Correlation with track
  10. 6.10Practice: simulating a radiator as a porous medium
  1. 7.1Radiator tests on air rig
  2. 7.2Flow rate and temperature measurement
  3. 7.3Wind tunnel tests with active radiators
  4. 7.4Thermal telemetry on track
  5. 7.5Extreme heat tests
  6. 7.6Leak and pressure analysis
  7. 7.7Component certification
  8. 7.8Management of experimental uncertainty
  9. 7.9Validation report
  10. 7.10Case study: rig-to-track correlation of an intercooler
  1. 8.1Heat rejection requirements
  2. 8.2Heat exchanger selection
  3. 8.3Shroud design
  4. 8.4Sidepod packaging
  5. 8.51D circuit simulation
  6. 8.6CFD simulation of the system
  7. 8.7Test plan
  8. 8.8Assessment of the aerodynamic trade-off
  9. 8.9Report and presentation
  10. 8.10Final review with the tutor
Methodology, software & labs

How you'll learn

Training 100% online on the SEIUM campus, with downloadable material, recorded lectures and a dedicated technical tutor. No fixed timetable: students progress at their own pace within the intake, making it possible to combine study with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is GT-SUITE, STAR-CCM+, ANSYS Fluent, Simcenter Amesim, CATIA V5, in free, academic or evaluation versions. Testing is studied using real heat exchanger test procedures on air rigs, CFD simulation of sidepods and thermal measurement on track. Assessment is continuous by module, plus the final integrating project.

Accredited laboratories(EN ISO/IEC 17025) with a rotor rig, EMC/Lightning pre-compliance, HIL/SIL, vibration/acoustics.
Evidence-oriented Master's Thesis:safety case, test plan, compliance dossier and operating limits.
Industry-mentored:lecturers with a track record in training, , eVTOL/UAM and flight test.
Flexible format(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:a safety-by-design approach, cyber-OT, DIH and compliance as pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Heat rejection requirements

Size heat exchangers using LMTD and e-NTU methods.

Heat exchanger selection

Select radiator technologies suited to competition.

Shroud design

Design shrouds that maximise flow uniformity.

Sidepod packaging

Resolve thermal packaging using mass and aerodynamic criteria.

1D circuit simulation

Model cooling circuits under transient conditions.

Career opportunities

Where this takes you

Thermal engineerCooling engineerPackaging engineerCFD engineerThermal test engineerMotorsport mechanical designer
Admissions & scholarships

Requirements

  • Prior technical training or professional experience in the sector. A university degree is not required.
  • Internet connection and a computer capable of running the programme's software.
  • Sufficient level of Spanish to follow the reading of technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme consists of 800 hours in total, spread over 6 to 8 months. That is an average of 10 to 15 hours per week, compatible with a full-time job.

You will work with GT-SUITE, STAR-CCM+, ANSYS Fluent, Simcenter Amesim, CATIA V5. Free, academic or evaluation versions are used, and the tutor indicates the free alternative where one exists.

A SEIUM own diploma upon passing the continuous assessment and the integrating project. It is in-house training, not an official qualification from the Ministry.

Yes. Modules passed in a course or postgraduate diploma in the same area can be credited towards the higher-level programme. Check the credit transfer policy when you enrol.

Postgraduate Diploma in Heat Exchangers, Shrouds and Thermal PackagingEnrol
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