Postgraduate DiplomaElectromobility, Batteries & Hydrogen Applications open

Postgraduate Diploma in FC Systems Control and Functional Safety

Online Postgraduate Diploma of 800 h in FC Systems Control and Functional Safety. 8 modules covering ISO 26262, IEC 61508 and MATLAB/Simulink. Assigned tutor and open enrolment.

Duration800 h
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute diploma
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Learning outcomes

What you will be able to do

01

Describe the control architecture of a fuel cell system.

02

Develop control-oriented dynamic models.

03

Design control strategies for air, hydrogen and temperature.

04

Apply the ISO 26262 safety lifecycle.

05

Carry out FMEA, FTA and FMEDA safety analyses.

06

Define diagnostics and fault reactions.

07

Prepare the system's safety case.

Profile

Who it's for

  • Fuel cell control engineer looking to specialise in FC Systems Control and Functional Safety.
  • Functional safety engineer looking to specialise in FC Systems Control and Functional Safety.
  • Embedded software engineer looking to specialise in FC Systems Control and Functional Safety.
  • Diagnostics engineer looking to specialise in FC Systems Control and Functional Safety.
  • HIL validation engineer looking to specialise in FC Systems Control and Functional Safety.
  • Product safety manager looking to specialise in FC Systems Control and Functional Safety.
  • Graduates in engineering or science seeking to enter the hydrogen automotive sector.
Standards & tools

What you'll work with

  • ISO 26262
  • IEC 61508
  • UNECE Regulation No. 134
  • Regulation (EU) 2021/535
  • ISO 23273
  • SAE J2578
  • IEC 60812
  • IEC 61025
Syllabus

8 modules · 800 h

  1. 1.1FC system architecture in the vehicle
  2. 1.2Hybridisation of the stack with the traction battery
  3. 1.3Boost DC/DC converter for the stack
  4. 1.4System operating states
  5. 1.5Dynamic requirements imposed by driving
  6. 1.6Interfaces with the vehicle controller
  7. 1.7Durability requirements of the complete system
  8. 1.8Commercial reference systems
  9. 1.9Regulatory framework for hydrogen vehicles
  10. 1.10Workshop: control architecture of an FC system
  1. 2.1Stack voltage dynamic model
  2. 2.2Compressor and air manifold dynamics
  3. 2.3Humidity modelling in the anode and cathode
  4. 2.4Lumped thermal model of the system
  5. 2.5Reduced-order models for control
  6. 2.6Linearisation and state-space representation
  7. 2.7Experimental parameter identification
  8. 2.8Model validation with test bench data
  9. 2.9Real-time model execution
  10. 2.10Practical: dynamic model of the air supply
  1. 3.1Oxygen excess ratio control
  2. 3.2Differential pressure control between anode and cathode
  3. 3.3Coolant thermal control loops
  4. 3.4Membrane humidity regulation
  5. 3.5Power sharing between stack and battery
  6. 3.6PID control with feedforward
  7. 3.7Model-based predictive control
  8. 3.8Robust control against parametric uncertainty
  9. 3.9Prevention of oxygen starvation during transients
  10. 3.10Laboratory: oxygen excess ratio control with MPC
  1. 4.1Product safety lifecycle
  2. 4.2Definition of the FC system item
  3. 4.3Hazard analysis and risk assessment (HARA)
  4. 4.4ASIL allocation
  5. 4.5Safety goals for the hydrogen system
  6. 4.6Functional safety concept
  7. 4.7Technical safety requirements
  8. 4.8Random hardware failure metrics
  9. 4.9Safety software development
  10. 4.10Case study: HARA for a hydrogen leak
  1. 5.1Design FMEA of the stack system
  2. 5.2Fault tree analysis (FTA)
  3. 5.3Failure modes and diagnostic analysis (FMEDA)
  4. 5.4Common cause failure analysis
  5. 5.5HAZOP study of the hydrogen circuit
  6. 5.6Analysis of dependencies between elements
  7. 5.7Safety mechanisms and diagnostic coverage
  8. 5.8Fault tolerance time intervals
  9. 5.9Definition of the safe state
  10. 5.10Workshop: fault tree for anode overpressure
  1. 6.1Hydrogen leak detection in the vehicle
  2. 6.2Low-voltage cell diagnostics
  3. 6.3Valve and actuator diagnostics
  4. 6.4Graduated reaction strategies
  5. 6.5Limp-home mode operation
  6. 6.6Logging of critical system events
  7. 6.7On-board diagnostics and fault codes
  8. 6.8Fault injection campaigns
  9. 6.9Validation of reaction times
  10. 6.10Case study: strategy for a cell voltage drop
  1. 7.1Functional safety verification plan
  2. 7.2HIL testing of the system controller
  3. 7.3System tests on the stack test bench
  4. 7.4Validation on a prototype vehicle
  5. 7.5Functional safety assessment
  6. 7.6Audit of the safety process
  7. 7.7Structure of the safety case
  8. 7.8Configuration and change management
  9. 7.9Type approval under R134
  10. 7.10Practical: structure of a safety case with GSN
  1. 8.1Definition of the item and its boundaries
  2. 8.2Safety goals derived from HARA
  3. 8.3Proposed control strategy
  4. 8.4FTA and FMEDA of the system
  5. 8.5Proposed diagnostic coverage
  6. 8.6Verification and validation campaign
  7. 8.7Safety case argumentation
  8. 8.8Conclusions and residual risks
  9. 8.9Report and presentation
  10. 8.10Final review with the tutor
Methodology, software & labs

How you'll learn

100 % online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. There are no fixed timetables: students progress at their own pace within the intake, which makes it possible to combine the programme with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is MATLAB/Simulink, ANSYS medini analyze, dSPACE SCALEXIO, Isograph Reliability Workbench, Simulink Design Verifier, in free, academic or evaluation versions. The exercises draw on real procedures for oxygen excess ratio control design, HARA analysis of hydrogen systems and the preparation of safety cases. Assessment is continuous by module, plus the final integrative project.

Accreditable laboratories(EN ISO/IEC 17025) with rotor bench, EMC/Lightning pre-compliance, HIL/SIL, vibrations/acoustics.
Evidence-oriented Master's Thesis:safety case, test plan, compliance dossier and operational limits.
Industry Mentored:teachers with experience in training, , eVTOL/UAM and flight test.
Flexible modality(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:safety-by-design approach, cyber-OT, DIH and compliance as pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Definition of the item and its boundaries

Describe the control architecture of a fuel cell system.

Safety goals derived from HARA

Develop control-oriented dynamic models.

Proposed control strategy

Design control strategies for air, hydrogen and temperature.

FTA and FMEDA of the system

Apply the ISO 26262 safety lifecycle.

Proposed diagnostic coverage

Carry out FMEA, FTA and FMEDA safety analyses.

Career opportunities

Where this takes you

Fuel cell control engineerFunctional safety engineerEmbedded software engineerDiagnostics engineerHIL validation engineerProduct safety manager
Admissions & scholarships

Requirements

  • Prior technical training or professional experience in the sector. A university degree is not required.
  • Internet connection and a computer capable of running the programme's software.
  • A sufficient level of Spanish to follow the reading of technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme consists of 800 hours in total, spread over 6 to 8 months. This is between 10 and 15 hours per week on average, compatible with a full-time job.

The work is carried out with MATLAB/Simulink, ANSYS medini analyze, dSPACE SCALEXIO, Isograph Reliability Workbench, Simulink Design Verifier. Free, academic or evaluation versions are used, and the tutor indicates the free alternative where one exists.

A SEIUM own diploma upon passing the continuous assessment and the integrative project. It is in-house training, not an official qualification from the Ministry.

Yes. Modules passed in a course or postgraduate diploma in the same area are recognised in the advanced programme. Check the recognition policy when you enrol.

Postgraduate Diploma in FC Systems Control and Functional SafetyEnrol
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