CourseEnergy and Networks Enrolment open

Hydraulic Power Steering Course for 4×4 Vehicles

Online 300-hour course in hydraulic power steering for 4×4 vehicles. 6 modules covering UNECE Regulation No. 79 (steering equipment), RD 866/2010 (processing of vehicle modifications) and Automation Studio. Tutor assigned and enrolment open.

Duration300 h
ModeHybrid
LanguageEnglish / Spanish
Start datesOctober / March
LocationEurope (Madrid)
AwardSEIUM Institute diploma
Virtual lab · try it before you enrol

Take the controls.

Run a real engineering trade-off from this programme. Move the sliders, watch the model react in real time and beat the challenge.

SIM · LIVE ●
Learning outcomes

What you will be able to do

01

Explain how hydraulic power steering works in four-wheel-drive vehicles.

02

Identify the pump, rotary valve, cylinder and lines of the system.

03

Analyse the influence of steering geometry on vehicle behaviour.

04

Diagnose assistance faults through pressure and flow measurements.

05

Carry out fluid maintenance, bleeding and component replacement.

06

Assess the legality of steering modifications and accessories.

07

Propose safety improvements for driving with power steering.

Profile

Who it's for

  • Workshop technician for 4×4 vehicles who wants to specialise in Hydraulic Power Steering for 4×4 Vehicles.
  • Mechanic specialised in steering and suspension who wants to specialise in Hydraulic Power Steering for 4×4 Vehicles.
  • Off-road vehicle preparer who wants to specialise in Hydraulic Power Steering for 4×4 Vehicles.
  • MOT/ITV inspection technician who wants to specialise in Hydraulic Power Steering for 4×4 Vehicles.
  • Vehicle modification engineer who wants to specialise in Hydraulic Power Steering for 4×4 Vehicles.
  • Technical adviser for 4×4 accessories who wants to specialise in Hydraulic Power Steering for 4×4 Vehicles.
  • Graduates in engineering or sciences seeking to enter automotive workshops.
Standards & tools

What you'll work with

  • UNECE Regulation No. 79 (steering equipment)
  • RD 866/2010 (processing of vehicle modifications)
  • Vehicle Modifications Manual (Ministry of Industry)
  • SAE J188 (high-pressure hose for power steering)
  • SAE J189 (low-pressure return hose for power steering)
  • ISO 11158 (mineral hydraulic oils)
  • ISO 7401 (transient lateral response of the vehicle)
Syllabus

6 modules · 300 h

  1. 1.1Function of steering and off-road vehicle requirements
  2. 1.2Mechanical, hydraulic and electro-hydraulic steering
  3. 1.3Steering geometry and characteristic angles
  4. 1.4Steering effort and steering ratio
  5. 1.5Integral steering and four-wheel steering
  6. 1.6Articulated steering in machinery
  7. 1.7Safety requirements and emergency steering
  8. 1.8Effect of tyres and load on steering effort
  9. 1.9Initial diagnosis of a steering problem
  10. 1.10Workshop: identifying a vehicle's steering system
  1. 2.1Steering pump and its drive
  2. 2.2Rotary valve and integral steering gear
  3. 2.3Assist cylinders and drag links
  4. 2.4Reservoir, filter and fluid cooling
  5. 2.5Relief valves and travel limiters
  6. 2.6Orbitrol and hydrostatic steering
  7. 2.7Lines, hoses and their installation
  8. 2.8Fluids: specification and compatibility
  9. 2.9Gaskets and seals in the system
  10. 2.10Practice: identifying components and the circuit
  1. 3.1Toe, camber and caster
  2. 3.2Kingpin inclination and scrub radius
  3. 3.3Ackermann condition and its fulfilment
  4. 3.4Effect of suspension lift
  5. 3.5Tie rods, ball joints and play
  6. 3.6Behaviour on uneven terrain
  7. 3.7Steering return and resistive torque
  8. 3.8Steering wheel vibration and its causes
  9. 3.9Weight distribution and its effect
  10. 3.10Practice: measuring and adjusting geometry
  1. 4.1Checking fluid levels and condition
  2. 4.2Bleeding the system and trapped air
  3. 4.3Diagnosing loss of assistance
  4. 4.4Diagnosing irregular or heavy assistance
  5. 4.5Pump noise and cavitation
  6. 4.6Leaks in the gearbox, cylinders and lines
  7. 4.7Play and wear in ball joints
  8. 4.8Checking system pressures
  9. 4.9Component replacement and recommissioning
  10. 4.10Practice: guided diagnosis of three faults
  1. 5.1Suspension lift and its effect on steering
  2. 5.2Larger tyres and additional effort
  3. 5.3Fitting winches and bumpers
  4. 5.4Steering reinforcements and their validity
  5. 5.5Approval of significant modifications
  6. 5.6Modification documentation
  7. 5.7Risks of unvalidated modifications
  8. 5.8Technical inspection and checkpoints
  9. 5.9Installer liability
  10. 5.10Practice: a modification file
  1. 6.1Off-road driving and steering control
  2. 6.2Hand position and risk of injury
  3. 6.3Loss of assistance while driving: response
  4. 6.4Driving on sand, mud and rock
  5. 6.5Fording and system protection
  6. 6.6Towing and unassisted steering
  7. 6.7Recommended preventive maintenance
  8. 6.8Common maintenance errors
  9. 6.9Development towards electric power steering
  10. 6.10Final project: inspection plan and recommissioning of a steering system
Methodology, software & labs

How you'll learn

Training is 100% online on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. There are no fixed timetables: students progress at their own pace within the intake, which makes it possible to combine the course with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is Automation Studio, MATLAB/Simscape Fluids, Simcenter Amesim, Advanced Excel, in free, academic or evaluation versions. Tests are studied using real procedures for measuring the pressure and flow of the steering pump, detecting leaks and air in the circuit, and road tests after repair. Assessment is continuous by module, plus the final integrative project.

Accredited laboratories(EN ISO/IEC 17025) with a rotor test rig, EMC/Lightning pre-compliance, HIL/SIL, vibration/acoustics.
Evidence-oriented Master's Thesis:safety case, test plan, compliance dossier and operational limits.
Industry mentoring:lecturers with a track record in training, , eVTOL/UAM and flight test.
Flexible study mode(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:a safety-by-design approach, with cyber-OT, DIH and compliance as its pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Off-road driving and steering control

Explain how hydraulic power steering works in four-wheel-drive vehicles.

Hand position and risk of injury

Identify the pump, rotary valve, cylinder and lines of the system.

Loss of assistance while driving: response

Analyse the influence of steering geometry on vehicle behaviour.

Driving on sand, mud and rock

Diagnose assistance faults through pressure and flow measurements.

Fording and system protection

Carry out fluid maintenance, bleeding and component replacement.

Career opportunities

Where this takes you

Workshop technician for 4×4 vehiclesMechanic specialised in steering and suspensionOff-road vehicle preparerMOT/ITV inspection technicianVehicle modification engineerTechnical adviser for 4×4 accessories
Admissions & scholarships

Requirements

  • No prior qualification is required.
  • Internet connection and a computer capable of running the programme's software.
  • Sufficient Spanish to follow technical regulatory texts.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 300 hours, spread over 3 to 5 months. That is between 10 and 15 hours per week on average, compatible with a full-time job.

The course uses Automation Studio, MATLAB/Simscape Fluids, Simcenter Amesim and Advanced Excel. Free, academic or evaluation versions are used, and the tutor indicates the free alternative where one exists.

A SEIUM Institute diploma on passing the continuous assessment and the integrative project. This is in-house training, not an official qualification from the Ministry.

Yes. Modules passed in a course or postgraduate diploma in the same area can be credited towards the advanced programme. Please check the credit transfer policy when you enrol.

Hydraulic Power Steering Course for 4×4 VehiclesEnrol
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