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Course in Hydraulic Brake Circuits for Machinery

Online 300 h course in hydraulic brake circuits for machinery. 6 modules covering ISO 3450 (braking systems for earthmoving machinery), EN 474-1 (earthmoving machinery: safety) and Automation Studio. Assigned tutor and open enrolment.

Duration300 h
ModeHybrid
LanguageEnglish / Spanish
Start datesOctober / March
LocationEurope (Madrid)
AwardSEIUM Institute diploma
Virtual lab · try it before you enrol

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Run a real engineering trade-off from this programme. Move the sliders, watch the model react in real time and beat the challenge.

SIM · LIVE ●
Learning outcomes

What you will be able to do

01

Describe service, emergency and parking braking architectures in machinery.

02

Identify pumps, accumulators, valves and actuators in the brake circuit.

03

Calculate braking forces, pressures and stopping distances for a machine.

04

Diagnose faults in the hydraulic brake circuit through measurements.

05

Apply machinery safety requirements to the braking system.

06

Define maintenance routines and periodic brake testing.

07

Design a brake circuit in compliance with applicable regulations.

Profile

Who it's for

  • Hydraulic systems engineer who wants to specialise in Hydraulic Brake Circuits for Machinery.
  • Heavy machinery maintenance technician who wants to specialise in Hydraulic Brake Circuits for Machinery.
  • Machinery safety engineer who wants to specialise in Hydraulic Brake Circuits for Machinery.
  • Machinery design engineer who wants to specialise in Hydraulic Brake Circuits for Machinery.
  • After-sales service technician who wants to specialise in Hydraulic Brake Circuits for Machinery.
  • Work equipment inspector who wants to specialise in Hydraulic Brake Circuits for Machinery.
  • Engineering or science graduates seeking to join construction machinery manufacturers.
Standards & tools

What you'll work with

  • ISO 3450 (braking systems for earthmoving machinery)
  • EN 474-1 (earthmoving machinery: safety)
  • Delegated Regulation (EU) 2015/68 (braking of agricultural and forestry vehicles)
  • ISO 4413 (hydraulic fluid power: safety rules)
  • ISO 13849-1 (safety of machinery: safety-related parts of control systems)
  • Machinery Directive 2006/42/EC
  • ISO 1219-1 (graphical symbols for fluid power circuits)
Syllabus

6 modules · 300 h

  1. 1.1Service, emergency and parking brakes
  2. 1.2Braking regulatory requirements
  3. 1.3Disc and drum brakes; oil-immersed multi-disc brakes
  4. 1.4Hydraulic, hydro-pneumatic and pneumatic braking
  5. 1.5Trailer braking and compatibility
  6. 1.6Retarders and hydrostatic braking
  7. 1.7Braking distribution between axles
  8. 1.8Effect of load and gradient
  9. 1.9System terminology and diagrams
  10. 1.10Workshop: identifying the braking system of a machine
  1. 2.1Pump, accumulators and reserve pressure
  2. 2.2Brake valve and modulation
  3. 2.3Pipes, hoses and protection
  4. 2.4Actuating cylinders and pistons
  5. 2.5Oil-immersed discs and their cooling
  6. 2.6Safety and shut-off valves
  7. 2.7Spring-applied parking brake
  8. 2.8Pressure indicators and alarms
  9. 2.9Fluids and their specification
  10. 2.10Practice: tracing the circuit on a diagram
  1. 3.1Required braking force and deceleration
  2. 3.2Stopping distance and regulatory requirements
  3. 3.3Energy dissipation and thermal capacity
  4. 3.4Braking on gradients and prolonged descent
  5. 3.5Sizing accumulators and reserve
  6. 3.6Emergency braking upon power failure
  7. 3.7Braking distribution and stability
  8. 3.8Effect of tyres and terrain
  9. 3.9Braking tests and their measurement
  10. 3.10Practice: calculating braking performance
  1. 4.1Checking fluid level and condition
  2. 4.2Bleeding the circuit and procedure
  3. 4.3Measuring pressures and travel
  4. 4.4Diagnosing a soft or long brake pedal
  5. 4.5Diagnosing uneven braking
  6. 4.6Disc wear and replacement criteria
  7. 4.7Overheating and loss of effectiveness
  8. 4.8Internal and external leaks
  9. 4.9Checking the parking brake
  10. 4.10Practice: guided diagnosis of three faults
  1. 5.1Risks when working on the braking system
  2. 5.2Energy isolation and chocks
  3. 5.3Checks before each working day
  4. 5.4Downhill driving and use of the retarder
  5. 5.5Brake failure while in motion: response
  6. 5.6Towing and braking the towed machine
  7. 5.7Statutory inspections
  8. 5.8Maintenance records
  9. 5.9Operator training
  10. 5.10Practice: daily check procedure
  1. 6.1Regulatory requirements by machine type
  2. 6.2Verification and testing for type approval
  3. 6.3Documentation and technical file
  4. 6.4System modifications and their validity
  5. 6.5Selection of components and suppliers
  6. 6.6Reliability and system redundancy
  7. 6.7Common errors in brake maintenance
  8. 6.8Real failure cases and their causes
  9. 6.9Trends: electric and regenerative braking
  10. 6.10Final project: verification and maintenance plan for a braking system
Methodology, software & labs

How you'll learn

100 % online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. No fixed timetables: students progress at their own pace within the intake, which makes it possible to combine study with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is Automation Studio, MATLAB/Simscape Fluids, Simcenter Amesim, advanced Excel, in free, academic or evaluation versions. Tests are studied using real procedures for stopping distance and parking brake tests, pressure measurement in accumulators and brake valves, and diagnosis of brake circuits in the workshop. Assessment is continuous by module, plus the final integrating project.

Accreditable laboratories(EN ISO/IEC 17025) with a rotor test rig, EMC/Lightning pre-compliance, HIL/SIL, vibration/acoustics.
Evidence-oriented Master's Thesis:safety case, test plan, compliance dossier and operational limits.
Industry mentoring:lecturers with experience in training, , eVTOL/UAM and flight test.
Flexible format(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:safety-by-design approach, cyber-OT, DIH and compliance as its pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Regulatory requirements by machine type

Describe service, emergency and parking braking architectures in machinery.

Verification and testing for type approval

Identify pumps, accumulators, valves and actuators in the brake circuit.

Documentation and technical file

Calculate braking forces, pressures and stopping distances for a machine.

System modifications and their validity

Diagnose faults in the hydraulic brake circuit through measurements.

Selection of components and suppliers

Apply machinery safety requirements to the braking system.

Career opportunities

Where this takes you

Hydraulic systems engineerHeavy machinery maintenance technicianMachinery safety engineerMachinery design engineerAfter-sales service technicianWork equipment inspector
Admissions & scholarships

Requirements

  • No prior degree is required.
  • Internet connection and a computer capable of running the programme's software.
  • Sufficient Spanish to follow technical regulatory texts.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 300 hours, spread over 3 to 5 months. That is an average of 10 to 15 hours per week, compatible with a full-time job.

The course works with Automation Studio, MATLAB/Simscape Fluids, Simcenter Amesim and advanced Excel. Free, academic or evaluation versions are used, and the tutor indicates the free alternative where one exists.

A SEIUM Institute own diploma upon passing the continuous assessment and the integrating project. This is in-house training, not an official qualification from the Ministry.

Yes. Modules passed in a course or postgraduate diploma in the same area are credited towards the advanced programme. Check the credit transfer policy when you enrol.

Course in Hydraulic Brake Circuits for MachineryEnrol
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