CourseOff-Road, Special Vehicles & Machinery Applications open

Course in Digital Twins in Mining Machinery

Online course of 300 h in digital twins for mining machinery. 6 modules covering ISO 23247-1 (digital twin framework for manufacturing), ISO/IEC 30173 (digital twins: concepts and terminology) and Ansys Twin Builder. Assigned tutor and open enrolment.

Duration300 h
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute certificate
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Learning outcomes

What you will be able to do

01

Define what a digital twin is and its maturity levels.

02

Build physical and behavioural models of a mining machine.

03

Design the data infrastructure and synchronisation with the real equipment.

04

Simulate operating scenarios to improve productivity.

05

Estimate the remaining useful life of critical components.

06

Establish the governance and cybersecurity of the digital twin.

07

Propose a project to implement a digital twin in a mine.

Profile

Who it's for

  • Digital twin engineer who wishes to specialise in Digital Twins in Mining Machinery.
  • Mining reliability engineer who wishes to specialise in Digital Twins in Mining Machinery.
  • Industrial data scientist who wishes to specialise in Digital Twins in Mining Machinery.
  • IIoT solutions architect who wishes to specialise in Digital Twins in Mining Machinery.
  • Mining digital transformation manager who wishes to specialise in Digital Twins in Mining Machinery.
  • Systems simulation engineer who wishes to specialise in Digital Twins in Mining Machinery.
  • Graduates in engineering or science looking to enter the mining sector.
Standards & tools

What you'll work with

  • ISO 23247-1 (digital twin framework for manufacturing)
  • ISO/IEC 30173 (digital twins: concepts and terminology)
  • IEC 62541 (OPC UA)
  • ISO 15143-3 (telematic data for machinery)
  • ISO 13374-1 (data processing for condition monitoring)
  • ISO 55001 (asset management)
  • IEC 62443 (industrial cybersecurity)
Syllabus

6 modules · 300 h

  1. 1.1Definition and digital twin levels
  2. 1.2Model, simulation and twin: differences
  3. 1.3Component, machine and operation twins
  4. 1.4Questions the twin must answer
  5. 1.5Mining use cases: fleet, plant and mine
  6. 1.6Data and connectivity requirements
  7. 1.7Cost of the twin and its return
  8. 1.8Realistic expectations and common failures
  9. 1.9Team and required profiles
  10. 1.10Workshop: defining the scope of a twin
  1. 2.1Models based on machine physics
  2. 2.2Powertrain and consumption models
  3. 2.3Component wear models
  4. 2.4Material behaviour models
  5. 2.5Cycle and productivity models
  6. 2.6Hybrid models: physics and data
  7. 2.7Simplification and model order
  8. 2.8Model validation with real data
  9. 2.9Model uncertainty and its communication
  10. 2.10Practice: fuel consumption model of a mining truck
  1. 3.1Required signals and sampling frequency
  2. 3.2Streaming ingestion and storage
  3. 3.3Synchronisation between twin and real machine
  4. 3.4Continuous model calibration
  5. 3.5Acceptable latency by use case
  6. 3.6Integration with dispatch and plant systems
  7. 3.7Edge and cloud architecture
  8. 3.8Security of connections and data
  9. 3.9Infrastructure costs and optimisation
  10. 3.10Practice: designing the data architecture
  1. 4.1Fleet and haulage circuit simulation
  2. 4.2Scenarios of route or destination change
  3. 4.3Simulation of stoppages and availability
  4. 4.4Optimisation of loader-haul truck matching
  5. 4.5Consumption and emissions simulation
  6. 4.6Assessment of electrification and automation
  7. 4.7Sensitivity analysis of assumptions
  8. 4.8Comparison of investment alternatives
  9. 4.9Presenting results to management
  10. 4.10Practice: simulation of two operating scenarios
  1. 5.1Twin applied to asset health
  2. 5.2Wear and remaining life estimation
  3. 5.3Effect of operating mode on component life
  4. 5.4Planning interventions with the twin
  5. 5.5Advance spare parts ordering
  6. 5.6Relationship with predictive maintenance
  7. 5.7Validation with workshop history
  8. 5.8Measuring attributable savings
  9. 5.9Integration with maintenance management
  10. 5.10Practice: estimating the life of a critical component
  1. 6.1Phased implementation roadmap
  2. 6.2Proof of concept and criteria for moving to production
  3. 6.3Model governance and owners
  4. 6.4Version management and traceability
  5. 6.5Training operation teams
  6. 6.6Risk of relying on a poorly calibrated twin
  7. 6.7Project and return indicators
  8. 6.8Supplier dependency and exit plan
  9. 6.9Common mistakes in digital twin projects
  10. 6.10Final project: digital twin of a haulage operation
Methodology, software & labs

How you'll learn

Fully 100 % online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. No fixed timetable: students progress at their own pace within the intake, making it easy to combine with work.

Each module combines theory, guided reading of the original standard and applied exercises. The software used is Ansys Twin Builder, MATLAB/Simulink, Azure Digital Twins, Python (pandas, scikit-learn), Siemens Simcenter Amesim, in free, academic or evaluation versions. Practicals cover real model calibration procedures using telemetry data, simulation of mining operating scenarios and component life estimation. Assessment is continuous per module plus the final integrating project.

Accreditable laboratories(EN ISO/IEC 17025) with a rotor test rig, EMC/Lightning pre-compliance, HIL/SIL, vibration/acoustics.
Evidence-oriented Master's Thesis:safety case, test plan, compliance dossier and operating limits.
Industry mentoring:lecturers with experience in training, , eVTOL/UAM and flight test.
Flexible format(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:safety-by-design approach, ciber-OT, DIH and compliance as pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Phased implementation roadmap

Define what a digital twin is and its maturity levels.

Proof of concept and criteria for moving to production

Build physical and behavioural models of a mining machine.

Model governance and owners

Design the data infrastructure and synchronisation with the real equipment.

Version management and traceability

Simulate operating scenarios to improve productivity.

Training operation teams

Estimate the remaining useful life of critical components.

Career opportunities

Where this takes you

Digital twin engineerMining reliability engineerIndustrial data scientistIIoT solutions architectMining digital transformation managerSystems simulation engineer
Admissions & scholarships

Requirements

  • No prior degree required.
  • Internet connection and a computer capable of running the programme software.
  • Sufficient level of Spanish to follow technical standards reading.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 300 hours spread over 3 to 5 months. That is between 10 and 15 hours per week on average, compatible with a full-time job.

The course uses Ansys Twin Builder, MATLAB/Simulink, Azure Digital Twins, Python (pandas, scikit-learn), Siemens Simcenter Amesim. Free, academic or evaluation versions are used, and the tutor indicates the open-source alternative where one exists.

A SEIUM own diploma upon passing the continuous assessment and the integrating project. It is in-house training, not an official qualification from the Ministry.

Yes. Modules passed in a Course or Postgraduate Diploma in the same area are recognised towards the advanced programme. Consult the recognition policy when enrolling.

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