CourseOff-Road, Special Vehicles & Machinery Applications open

Mining Vehicles Course: Hydraulic Shovels

Online 300-hour course in mining vehicles: hydraulic shovels. 6 modules covering ISO 7135 (hydraulic excavators: terminology), ISO 7451 (nominal bucket capacity) and Komatsu KOMTRAX Plus. Assigned tutor and open enrolment.

Duration300 h
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute certificate
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Learning outcomes

What you will be able to do

01

Describe the mining hydraulic shovel and its front and backhoe configurations.

02

Prepare the working face and carry out pre-shift checks.

03

Apply loading techniques that optimise bucket filling and the cycle.

04

Size the shovel and truck fleet pairing.

05

Plan maintenance to maximise availability.

06

Assess operational risks and mining safety measures.

07

Calculate productivity and cost per tonne loaded.

Profile

Who it's for

  • Mining operations engineer looking to specialise in Mining Vehicles: Hydraulic Shovels.
  • Mine loading supervisor looking to specialise in Mining Vehicles: Hydraulic Shovels.
  • Shovel maintenance engineer looking to specialise in Mining Vehicles: Hydraulic Shovels.
  • Mining production planner looking to specialise in Mining Vehicles: Hydraulic Shovels.
  • Mining equipment reliability technician looking to specialise in Mining Vehicles: Hydraulic Shovels.
  • Mining safety manager looking to specialise in Mining Vehicles: Hydraulic Shovels.
  • Graduates in engineering or science seeking to enter open-pit mining.
Standards & tools

What you'll work with

  • ISO 7135 (hydraulic excavators: terminology)
  • ISO 7451 (nominal bucket capacity)
  • ISO 20474-5 (safety of hydraulic excavators)
  • ISO 3449 (FOPS structures)
  • Royal Decree 863/1985 (General Regulations on Basic Mining Safety Standards)
  • ISO 2867 (access systems for machinery)
  • ISO 16001 (object detection systems and visual aids)
Syllabus

6 modules · 300 h

  1. 1.1Hydraulic shovel versus cable shovel and loader
  2. 1.2Backhoe and front shovel configuration
  3. 1.3Components: crawler undercarriage, superstructure and work equipment
  4. 1.4High-power hydraulic system
  5. 1.5Diesel and electric drive
  6. 1.6Bucket capacity and rated load
  7. 1.7Reach, dump height and swing radius
  8. 1.8Matching with mining trucks
  9. 1.9Work cycle and typical times
  10. 1.10Workshop: identification of components and capacities
  1. 2.1Pre-shift inspection
  2. 2.2Levels, leaks and condition of high-pressure hoses
  3. 2.3Undercarriage and track tension
  4. 2.4Teeth, edge protectors and bucket protection
  5. 2.5Checks of safety and fire suppression systems
  6. 2.6Preparation of the work floor and drainage
  7. 2.7Bench height and face geometry
  8. 2.8Positioning of the shovel and trucks
  9. 2.9Lighting and marking of the working area
  10. 2.10Practical: checklist and preparation of the working face
  1. 3.1Bucket filling and fill factor
  2. 3.2Loading in front and backhoe configuration
  3. 3.3Truck positioning: double and single
  4. 3.4Minimum swing and cycle optimisation
  5. 3.5Dump height and spill control
  6. 3.6Loading blasted and compacted material
  7. 3.7Selectivity and grade control at the face
  8. 3.8Floor cleaning and face maintenance
  9. 3.9Timing and cycle improvement
  10. 3.10Practical: optimisation of a loading cycle
  1. 4.1Hour-based maintenance programme
  2. 4.2Hydraulic system maintenance and filtration
  3. 4.3Oil analysis and condition monitoring
  4. 4.4Tool wear and replacement management
  5. 4.5Undercarriage: cost and life extension
  6. 4.6Scheduled stoppages and major repairs
  7. 4.7Field workshop and lifting equipment
  8. 4.8Critical spare parts and lead times
  9. 4.9Availability and cost indicators
  10. 4.10Practical: maintenance plan for a shovel
  1. 5.1Main risks: falling material, run-over and crushing
  2. 5.2Swing zone and exclusion area
  3. 5.3Interaction with trucks and light vehicles
  4. 5.4Face stability and ground collapse
  5. 5.5Electrical risk on cable shovels
  6. 5.6Energy isolation for maintenance (lockout)
  7. 5.7Work at height on the machine
  8. 5.8Machinery fire and immediate response
  9. 5.9Emergencies and cab evacuation
  10. 5.10Practical: risk assessment of the workstation
  1. 6.1Output per hour and per shift
  2. 6.2Factors reducing performance
  3. 6.3Energy consumption per tonne
  4. 6.4Cost per tonne loaded
  5. 6.5Comparison between hydraulic shovels and alternatives
  6. 6.6Operator training and certification
  7. 6.7Telemetry and operational data analysis
  8. 6.8Dashboard for loading equipment
  9. 6.9Common operational errors
  10. 6.10Final project: operation plan and improvement of a shovel
Methodology, software & labs

How you'll learn

100% online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. No fixed timetables: students progress at their own pace within the intake, making it possible to combine study with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is Komatsu KOMTRAX Plus, RPMGlobal TALPAC, Maptek Vulcan, advanced Excel, in free, academic or evaluation versions. Practical work is based on real procedures for shovel–truck matching studies, bucket fill factor measurement and mechanical availability analysis. Assessment is continuous per module, plus the final integrating project.

Accredited laboratories(EN ISO/IEC 17025) with a rotor test rig, EMC/Lightning pre-compliance, HIL/SIL and vibration/acoustics.
Evidence-based final project:safety case, test plan, compliance dossier and operating limits.
Industry-mentored:lecturers with experience in training, , eVTOL/UAM and flight test.
Flexible format:(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:a safety-by-design approach, cyber-OT, DIH and compliance as its pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Output per hour and per shift

Describe the mining hydraulic shovel and its front and backhoe configurations.

Factors reducing performance

Prepare the working face and carry out pre-shift checks.

Energy consumption per tonne

Apply loading techniques that optimise bucket filling and the cycle.

Cost per tonne loaded

Size the shovel and truck fleet pairing.

Comparison between hydraulic shovels and alternatives

Plan maintenance to maximise availability.

Career opportunities

Where this takes you

Mining Operations EngineerMine Loading SupervisorShovel Maintenance EngineerMining Production PlannerMining Equipment Reliability TechnicianMining Safety Manager
Admissions & scholarships

Requirements

  • No prior degree is required.
  • Internet connection and a computer capable of running the programme’s software.
  • Sufficient Spanish to follow technical regulatory reading.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 300 hours, spread over 3 to 5 months. That is an average of 10 to 15 hours per week, compatible with full-time work.

The course uses Komatsu KOMTRAX Plus, RPMGlobal TALPAC, Maptek Vulcan and advanced Excel. Free, academic or evaluation versions are used, and the tutor indicates the free alternative where one exists.

SEIUM’s own diploma upon passing the continuous assessment and the integrating project. It is in-house training, not an official qualification from the Ministry.

Yes. Modules passed in a course or postgraduate diploma in the same area are recognised towards the advanced programme. Check the recognition policy when you enrol.

Mining Vehicles Course: Hydraulic ShovelsEnrol
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