CourseMotorcycles & 2-Wheelers Applications open

Wiring and harness course for classic motorcycles

Online course of 300 hours in wiring and harnesses for classic motorcycles. 6 modules covering classic motorcycle electrics, cables and connectors, harness manufacture, sympathetic modernisation, and legalisation and documentation, with an assigned technical tutor.

Duration3 months
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute certificate
Virtual lab · try it before you enrol

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Learning outcomes

What you will be able to do

01

Interpret original wiring diagrams of classic motorcycles.

02

Distinguish between 6 V and 12 V systems, magnetos and dynamos.

03

Select suitable cables and terminals.

04

Build a complete harness using professional techniques.

05

Modernise electrical systems while respecting authenticity.

06

Apply the regulations on historic vehicles and modifications.

07

Plan a complete electrical restoration.

Profile

Who it's for

  • Restoration technicians rebuilding classic motorcycles.
  • Motorcycle auto electricians taking on older machines.
  • Harness makers producing looms for classic models.
  • Classic motorcycle mechanics who want to master period electrics.
  • Historic vehicle assessors evaluating originality and condition.
  • Legalisation advisers handling modifications and historic registration.
  • Engineering or science graduates aiming to enter classic motorcycle restoration.
Standards & tools

What you'll work with

  • Real Decreto 892/2013 (Spanish Historic Vehicles Regulation)
  • Real Decreto 866/2010 (Spanish regulation on processing vehicle modifications)
  • Vehicle Modifications Manual (Spanish handbook for approving vehicle modifications)
  • ISO 6722 (road vehicles — 60 V and 600 V single-core cables)
  • ISO 8820 (road vehicles — fuse-links)
  • SAE J1128 (low-voltage primary cable)
  • UNECE Regulation No. 53 (installation of lighting and light-signalling devices on L3 vehicles)
  • KiCad
  • QElectroTech
  • Zuken E3.series
  • Microsoft Visio
Syllabus

6 modules

  1. 1.16 V and 12 V systems
  2. 1.2Dynamos and electromechanical regulators
  3. 1.3Ignition magnetos
  4. 1.4Contact breakers and condensers
  5. 1.5Positive earth on British motorcycles
  6. 1.6Historical component brands
  7. 1.7Old colour codes
  8. 1.8Original wiring diagrams and how to read them
  9. 1.9Period charging limitations
  10. 1.10Workshop: interpreting a 1970s wiring diagram
  1. 2.1Cable cross-section and voltage drop
  2. 2.2PVC and textile insulation
  3. 2.3Bullet and spade terminals
  4. 2.4Crimping with the right tool
  5. 2.5Soldering versus crimping
  6. 2.6Modern sealed connectors
  7. 2.7Sleeving and heat-shrink tubing
  8. 2.8Traditional harness taping
  9. 2.9Cable labelling
  10. 2.10Practical exercise: crimping and checking terminals
  1. 3.1Taking measurements on the frame
  2. 3.2Loom routing and fixings
  3. 3.3Harness assembly board
  4. 3.4Branches and splices
  5. 3.5Fuse and relay box
  6. 3.6Common earth and earth points
  7. 3.7Protection against chafing and heat
  8. 3.8Continuity test by circuit
  9. 3.9Documenting the new harness
  10. 3.10Laboratory: building a harness section on a board
  1. 4.1Replacement electronic ignition
  2. 4.2Electronic regulators for dynamos
  3. 4.3Converting from 6 V to 12 V
  4. 4.4LED lighting and type approval
  5. 4.5Lithium batteries on classics
  6. 4.6Hidden control units
  7. 4.7USB ports and accessories
  8. 4.8Keeping the original appearance
  9. 4.9Authenticity criteria
  10. 4.10Case study: modernising a 1960s motorcycle
  1. 5.1Historic vehicles and their regulation
  2. 5.2Significant modifications
  3. 5.3ITV (periodic vehicle inspection) of classics
  4. 5.4Lighting requirements
  5. 5.5Technical conformity report
  6. 5.6Workshop certificate
  7. 5.7Photographic documentation of the process
  8. 5.8Restoration records
  9. 5.9The restorer's liability
  10. 5.10Case study: application file for historic vehicle classification
  1. 6.1Selection of a classic motorcycle
  2. 6.2Inventory of the electrical condition
  3. 6.3Restored and modernised wiring diagram
  4. 6.4Bill of materials
  5. 6.5Harness manufacturing plan
  6. 6.6Continuity and charging test plan
  7. 6.7Legalisation requirements
  8. 6.8Budget and timings
  9. 6.9Report and presentation
  10. 6.10Final project: final review with the tutor
Methodology, software & labs

How you'll learn

The course is delivered 100% online on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. There are no fixed timetables: you progress at your own pace within each intake, so it fits around your job.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is KiCad, QElectroTech, Zuken E3.series and Microsoft Visio, in free, academic or evaluation versions. Testing is studied through real procedures: harness manufacture on a board, electrical modernisation of classic motorcycles and preparation of historic vehicle application files. Assessment is continuous by module, plus the final project.

Standards covered: Real Decreto 892/2013, Real Decreto 866/2010, Vehicle Modifications Manual, ISO 6722, ISO 8820, SAE J1128, UNECE Regulation No. 53.

Assigned technical tutor:every module ends with a deliverable that your tutor marks individually.
Standards-based learning:guided reading of Real Decreto 892/2013, Real Decreto 866/2010 and the Vehicle Modifications Manual applied to real cases, not as a theoretical annex.
Industry software:KiCad, QElectroTech, Zuken E3.series and Microsoft Visio, in free, academic or evaluation versions.
Final project:a complete electrical restoration plan for a classic motorcycle, from condition inventory and restored wiring diagram to harness manufacture, testing and legalisation, reviewed by your tutor.
Flexible format:100% online, no fixed timetables, compatible with full-time work.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Motorcycle and condition inventory
Select a classic motorcycle and inventory the condition of its electrical system.
Restored wiring diagram
Draw a restored and modernised wiring diagram with its bill of materials.
Harness manufacturing plan
Plan the manufacture of the new harness, including routing, fusing and earth points.
Testing and legalisation
Define the continuity and charging test plan and the legalisation requirements, with budget and timings.
Final project
Present the complete electrical restoration project for review by your tutor.
Career opportunities

Where this takes you

Restoration technicianMotorcycle auto electricianHarness makerClassic motorcycle mechanicHistoric vehicle assessorLegalisation adviser
Admissions & scholarships

Requirements

  • No prior qualification is required.
  • An internet connection and a computer able to run the programme software.
  • English sufficient to read technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 300 hours over 3 months. You set your own pace within each intake, and your tutor helps you plan the workload around your job.

You work with KiCad, QElectroTech, Zuken E3.series and Microsoft Visio, using free, academic or evaluation versions. Your tutor indicates the free alternative wherever one exists.

A SEIUM Institute certificate, awarded on passing the continuous assessment and the final project. It is SEIUM's own qualification, not an official state degree; its recognition depends on the programme completed and the regulations of each country.

Yes. Modules passed are recognised in a higher programme in the same area (postgraduate diploma or master's). Ask about the recognition policy when you enrol.

No prior qualification is required; you need an internet connection, a computer able to run the programme software and English sufficient to read technical standards.

Start dates are set by SEIUM's faculty for each intake. Our admissions team will confirm the next available date when you apply.

Wiring and harness course for classic motorcyclesEnrol
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