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Thermal management course for batteries in electric single-seaters

Course on Thermal Management in Electric Single-Seater Batteries

This course focuses on the design and optimization of cooling systems for high-performance batteries. It explores the application of computational fluid dynamics (CFD) and thermal simulations to predict and control cell temperature, crucial for the efficiency and safety of batteries in competition. It covers material selection, the design of ducts and radiators, and the implementation of intelligent control strategies to maximize performance in demanding environments, relating to fluid mechanics, heat transfer, and electrochemistry.

This course focuses on the design and optimization of cooling systems for high-performance batteries.

The course offers hands-on experience using simulation software, interpreting data, and evaluating different cooling solutions, including liquid cooling, air cooling, and hybrid systems. It delves into compliance with regulations and safety standards related to high-voltage batteries and prepares students for roles such as battery design engineers, thermal management specialists, and performance analysts in the electric motorsports industry.

Duration3 months
ModeHybrid
LanguageEnglish / Spanish
Start datesOctober / March
LocationEurope (Madrid)
AwardSEIUM Institute diploma
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Learning outcomes

What you will be able to do

01

In-depth Mastery of Thermal Management in Electric Single-Seater Batteries

02

Performance Optimization and Rotor Modeling for High-Performance Electric Vehicles

03

Comprehensive user-oriented design and validation (from modeling to manufacturing)

04

Specialization in Thermal Management: Mastering Electric Single-Seater Batteries for Superior Performance

05

Master's Degree in Thermal Battery Management: Enhancing Performance in Electric Single-Seaters

06

Excellence in Thermal Management for Electric Single-Seater Batteries: A Comprehensive Course

07

Master's Degree in Thermal Battery Management: Optimal Performance in Electric Single-Seaters

08

Development of Advanced Thermal Management Strategies for Electric Single-Seater Batteries

Profile

Who it's for

Here is the requested information:
  • Graduates in Aerospace Engineering, Mechanical Engineering, Industrial Engineering, Automation Engineering, or related fields.
  • Professionals in OEM rotorcraft/eVTOL, MRO, consulting, and technology centers.
  • Flight Testing, certification, avionics, control, and dynamics seeking specialization.
  • Regulators/authorities and UAM/eVTOL professionals requiring compliance skills.
Requirements Recommended: base in aerodynamics, control and structures; ES/EN B2+/C1. We offer bridging tracks if needed.
Standards & tools

What you'll work with

  • Standards-driven curriculum: you will work with CS-27/CS-29, DO-160, DO-178C/DO-254, ARP4754A/ARP4761, ADS-33E-PRF from the first module.
  • Accreditable laboratories (EN ISO/IEC 17025) with rotor bench, EMC/Lightning pre-compliance, HIL/SIL, vibrations/acoustics.
  • Evidence-oriented TFM: safety case, test plan, compliance dossierand operational limits.
  • Mentored by industry: teachers with experience in rotorcraft, tiltrotor, eVTOL/UAM and flight test.
  • Flexible modality (hybrid/online), international cohorts and support from SEIUM Career Services.
  • Ethics and security: safety-by-design approach, cyber-OT, DIH and compliance as pillars.
Syllabus

10 modules

  1. 1.1Introduction to Heat Transfer in Batteries
  2. 1.2Principles of Thermodynamics Applied to Battery Systems
  3. 1.3Key Components of a Battery's Thermal System
  4. 1.4Importance of Thermal Management for Performance and Lifespan
  5. 1.5Types of Batteries and Their Thermal Characteristics
  6. 1.6Temperature Measurement Methods in Batteries
  7. 1.7Concepts of Conduction, Convection, and Radiation in Batteries
  8. 1.8Influence of Temperature on Electrochemical Kinetics
  9. 1.9Materials and Thermal Insulation in Battery Design
  10. 1.10Introduction to Cooling and Heating Strategies
  1. 2.2Principles of rotor aerodynamics for high-performance electric vehicles.
  2. 2.2Design and material selection for high-performance rotors.
  3. 2.3Computational modeling of rotors: CFD and finite elements.
  4. 2.4Optimization of the airfoil and rotor geometry.
  5. 2.5Vibration and noise analysis in rotors.
  6. 2.6Flow control and stagnation mitigation techniques.
  7. 2.7Rotor integration with the electric propulsion system.
  8. 2.8Bench testing and experimental validation of rotors.
  9. 2.9Weight reduction and energy efficiency strategies.
  10. 2.20Case studies: Design and optimization of rotors in electric vehicles.
  1. 3.3Introduction to Thermal Control in Electric Single-Seater Batteries
  2. 3.2Fundamentals of Heat Dissipation and Thermal Transfer
  3. 3.3Key Components of the Battery Management System (BMS)
  4. 3.4Sensors and Temperature Monitoring in Batteries
  5. 3.5Cooling Strategies: Air, Liquid, and Phase-Switching
  6. 3.6Design of Efficient Cooling Systems
  7. 3.7Thermal Management Modeling and Simulation
  8. 3.8Implementation of Thermal Control Strategies
  9. 3.9Optimization of Battery Performance and Durability
  10. 3.30Failure Analysis and Troubleshooting in Thermal Systems
  1. 4.4Introduction to Thermal Management in Electric Single-Seater Batteries
  2. 4.2Fundamentals of Heat Transfer and Applied Thermodynamics
  3. 4.3Battery Cooling System Design
  4. 4.4Sensors and Thermal Monitoring in Batteries
  5. 4.5Thermal Management Modeling and Simulation
  6. 4.6Materials and Components for Thermal Management
  7. 4.7Advanced Thermal Control Strategies
  8. 4.8Optimizing Battery Performance and Durability
  9. 4.9Failure Analysis and Troubleshooting Thermal Problems
  10. 4.40Case Studies: Applications in Electric Single-Seaters
  1. 5.5Introduction to Thermal Management in Electric Single-Seater Batteries
  2. 5.5Fundamentals of Heat Transfer: Conduction, Convection, and Radiation
  3. 5.3Cooling System Design: Air, Liquid, and Special Coolants
  4. 5.4Thermal Modeling and Battery Simulation
  5. 5.5​​Temperature Sensors and Monitoring
  6. 5.6Advanced Thermal Control Strategies
  7. 5.7Impact of Temperature on Battery Performance and Lifespan
  8. 5.8Failure Analysis and Thermal Management Solutions
  9. 5.9Designing Thermal Management Systems for Different Racing Conditions
  10. 5.50Case Studies and Practical Examples
  1. 6. In-depth Mastery of Thermal Management in Electric Single-Seater Batteries
  2. 6.6Fundamentals of Thermodynamics Applied to Batteries
  3. 6.2Heat Transfer in Battery Systems
  4. 6.3Design and Selection of Materials for Thermal Management
  5. 6.4Thermal Modeling and Simulation of Batteries
  6. 6.5Advanced Cooling Systems: Liquid, Air, and Coolants
  7. 6.6Sensors and Thermal Monitoring: Hardware and Software
  8. 6.7Control and Optimization of Thermal Performance
  9. 6.8Impact of Temperature on Battery Lifespan and Safety
  10. 6.9Regulations and Safety Standards in Thermal Management
  11. 6.60Case Studies: Best Practices and Current Challenges
  12. 2. Performance Optimization and Rotor Modeling for High-Performance Electric Vehicles
  13. 2.6Principles of Rotor Aerodynamics: Theory and Application
  14. 2.2Airfoil Design Aerodynamics for High-Performance Rotors
  15. 2.3CFD Modeling and Flow Analysis in Rotors
  16. 2.4Rotor Materials and Manufacturing: Selection and Considerations
  17. 2.5Structural Design and Fatigue Analysis in Rotors
  18. 2.6Rotor Design Optimization for Energy Efficiency
  19. 2.7Flight Dynamics and Rotor Control
  20. 2.8Rotor Integration with the Electric Propulsion System
  21. 2.9Simulation and Analysis of Rotor Performance Under Different Conditions
  22. 2.60Case Studies: Design and Optimization of Rotors in High-Performance Electric Vehicles
  23. 3. Comprehensive Analysis and Optimization of Thermal Control in Electric Single-Seater Batteries
  24. 3.6Review of the Fundamentals of Thermal Management in Batteries
  25. 3.2Detailed Analysis of Heat Sources in Batteries
  26. 3.3Thermal Measurement and Characterization Methods
  27. 3.4Design and Simulation of Thermal Control Systems Advanced
  28. 3.5Active and Passive Cooling Strategies
  29. 3.6Selection of Components and Materials for Thermal Control
  30. 3.7Implementation of Intelligent Thermal Control Algorithms
  31. 3.8Validation and Verification of the Thermal Control System
  32. 3.9Failure Analysis and Troubleshooting in Thermal Systems
  33. 3.60Optimizing Battery Performance and Durability Through Thermal Control
  34. 4. Specialization in Thermal Management: Mastering Electric Single-Seater Batteries for Superior Performance
  35. 4.6Key Principles of Thermal Management in Batteries
  36. 4.2Design of Liquid Cooling Systems: Components and Considerations
  37. 4.3Design of Air Cooling Systems: Components and Considerations
  38. 4.4Modeling and Simulation of Thermal Management Systems
  39. 4.5Sensor Selection and Temperature Monitoring
  40. 4.6Temperature Control and Performance Optimization
  41. 4.7Design and Manufacturing of Thermally Efficient Battery Housings
  42. 4.8Testing and Validation of Thermal Management Systems
  43. 4.9Failure Analysis and Troubleshooting
  44. 4.60Future Trends and Latest Research in Thermal Management
  45. 5. Master's in Battery Thermal Management: Enhancing Performance in Electric Single-Seaters
  46. 5.6Advanced Thermodynamics Applied to Lithium-Ion Batteries
  47. 5.2Heat Transfer Analysis in Complex Battery Systems
  48. 5.3Optimal Cooling System Design: CFD Analysis and Simulation
  49. 5.4Selection of Advanced Materials for Thermal Management
  50. 5.5Predictive and Adaptive Temperature Control in Batteries
  51. 5.6Intelligent Monitoring and Fault Diagnosis in Thermal Systems
  52. 5.7Integration of Thermal Management with the Battery Management System (BMS)
  53. 5.8Performance Optimization and Battery Lifespan
  54. 5.9Safety Standards and Regulations for High-Performance Batteries
  55. 5.60Developing Thermal Management Strategies for Competitions and Testing
  56. 6. Excellence in Thermal Management for Electric Single-Seater Batteries: A Comprehensive Course
  57. 6.6Fundamentals of Thermal Management and its Importance in Batteries
  58. 6.2Analysis of Heat Sources and their Effects on Performance
  59. 6.3Air and Liquid Cooling Systems: Design and Optimization
  60. 6.4Materials for Thermal Management: Selection and Applications
  61. 6.5Modeling and Simulation of Thermal Management Systems
  62. 6.6Sensors and Monitoring Systems: Selection and Calibration
  63. 6.7Temperature Control and its Impact on Durability
  64. 6.8Strategies for Maximizing Performance in Extreme Conditions
  65. 6.9Testing and Validation of Thermal Management Systems
  66. 6.60Case Studies and Practical Applications
  67. 7. Master's Degree in Battery Thermal Management: Optimal Performance in Electric Single-Seaters
  68. 7.6Advanced Fundamentals of Thermodynamics and its Application to Batteries
  69. 7.23D Modeling and Simulation of Thermal Management Systems
  70. 7.3Design of Advanced Cooling Systems: Liquid Cooling and Phase Change Materials (PCM)
  71. 7.4Selection and Characterization of Thermal Materials
  72. 7.5Predictive and Adaptive Control Algorithms
  73. 7.6Integration of the Thermal Management System with the BMS
  74. 7.7Optimization of Energy Performance and Battery Lifespan
  75. 7.8Failure Analysis and Mitigation Strategies
  76. 7.9Regulations and Safety Standards for Racing Batteries
  77. 7.60Research and Development in Thermal Management: Future Trends
  78. 8. Development of Advanced Thermal Management Strategies for Electric Single-Seater Batteries
  79. 8.6Review of the Fundamentals and Challenges of Thermal Management in Batteries
  80. 8.2Analysis of Heat Sources and Transfer Mechanisms
  81. 8.3Design and Optimization of Advanced Cooling Systems
  82. 8.4Innovative Materials for Thermal Management
  83. 8.5Modeling and Simulation of Complex Thermal Systems
  84. 8.6Adaptive and Predictive Control Strategies
  85. 8.7Intelligent Monitoring and Diagnostics of Battery Thermal Health
  86. 8.8Performance Optimization under Extreme Conditions
  87. 8.9Implementation of Safety and Reliability Strategies
  88. 8.60Future Trends and Development of New Technologies in Thermal Management
  1. 7.7Fundamentals of Thermal Management in High-Performance Batteries
  2. 7.2Key Components of Thermal Management Systems (BMS, Cooling)
  3. 7.3Design of Liquid and Air Cooling Systems for Batteries
  4. 7.4Modeling and Simulation of Thermal Management in Batteries
  5. 7.7Sensors and Temperature Monitoring in Batteries
  6. 7.6Temperature Control Strategies to Optimize Performance
  7. 7.7Impact of Temperature on Battery Lifespan and Safety
  8. 7.8Optimizing Battery Pack Design for Thermal Management
  9. 7.9Failure Analysis and Mitigation of Thermal Risks
  10. 7.70Case Studies: Best Practices in Battery Thermal Management
  1. 8.8Design of advanced cooling systems for high-performance batteries
  2. 8.83D thermal modeling and simulation for electric single-seater batteries
  3. 8.3Implementation of sensors and real-time monitoring systems
  4. 8.4Development of predictive control algorithms for thermal management
  5. 8.5Study of advanced materials for heat dissipation
  6. 8.6Failure analysis and mitigation strategies in thermal systems
  7. 8.7Integration of thermal management with the battery management system (BMS)
  8. 8.8Design of optimized cooling strategies for different racing conditions
  9. 8.9Validation and testing of thermal systems on test benches and on the track
  10. 8.0Optimization of cooling system performance and energy efficiency
  1. 9. Introduction to Thermal Management in Electric Single-Seaters
  2. 9. Principles of Thermodynamics Applied to Batteries
  3. 3. Key Components of the Battery Management System (BMS)
  4. 4. Types of Batteries and Their Thermal Characteristics
  5. 5. Impact of Temperature on Battery Performance
  6. 6. Charge and Discharge Cycles: Thermal Effects
  7. 7. Fundamentals of Heat Transfer: Conduction, Convection, and Radiation
  8. 8. Sensors and Thermal Monitoring: Components and Operation
  9. 9. Importance of Thermal Management for Battery Safety
  10. 90. Introduction to Safety Regulations and Standards
  1. 1.1Fundamentals of Heat Transfer in Batteries
  2. 1.2Thermal Modeling of Cells and Modules
  3. 1.3Design of Liquid and Air Cooling Systems
  4. 1.4Sensors and Thermal Monitoring in Batteries
  5. 1.5Control Strategies for Thermal Management
  6. 1.6Thermal Simulation and Analysis Software
  7. 1.7Design of Tests and Validation of Systems
  8. 1.8Advanced Materials for Thermal Management
  9. 1.9Integration with the Battery Management System (BMS)
  10. 1.10Final Project: Thermal Optimization in Single-Seater Batteries
Methodology, software & labs

How you'll learn

  • Hands-on methodology: test-before-you-trust, design reviews, failure analysis, compliance evidence.
  • Software (depending on licenses/partners): MATLAB/Simulink, Python (NumPy/SciPy), OpenVSP, SU2/OpenFOAM, Nastran/Abaqus, AMESim/Modelica, acoustics tools, planning toolchains DO-178C.
  • SEIUM Laboratories: scale rotor bench, vibrations/acoustics, EMC/Lightning pre-compliance, HIL/SIL for AFCS, data acquisition with strain gauging.
  • Standards and compliance: EN 9100, 17025, ISO 27001, GDPR.
Accreditable laboratories(EN ISO/IEC 17025) with rotor bench, EMC/Lightning pre-compliance, HIL/SIL, vibrations/acoustics.
Evidence-oriented Master's Thesis:safety case, test plan, compliance dossier and operational limits.
Industry Mentored:teachers with experience in training, , eVTOL/UAM and flight test.
Flexible modality(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:safety-by-design approach, cyber-OT, DIH and compliance as pillars.
Career opportunities

Where this takes you

Battery Thermal Management Engineer (Electric Vehicles, Motorsport)Thermal Management Engineer (Electric Vehicles, Motorsport)Battery Thermal Management Engineer (Electric Single-Seaters, Motorsport)Battery Thermal Management Engineer (Electric Single-Seaters, Motorsport)Battery Thermal Management Engineer (Electric Single-Seaters, Motorsport)Battery Thermal Management Engineer (Electric Single-Seaters, Motorsport)
Admissions & scholarships

Requirements

  • Profile: Background in Computer Engineering, Mathematics, Statistics, or related fields; practical experience in NLP and valued information retrieval systems.
  • Documentation: Updated CV, academic transcript, SOP/statement of purpose, project examples or code (optional).
  • Process: Application → Technical evaluation of profile and experience → Technical interview → Review of case studies → Final decision → Enrollment.
  • Fees:
    • Single payment: 10% discount.
    • Payment in 3 installments: No fees; 30% upon registration + 2 equal monthly payments of the remaining 35%. Monthly payment: available with a 7% commission on the total; annual review. Scholarships: based on academic merit, financial need, and promoting inclusion; agreements with companies in the sector for partial or full scholarships. See "Calendar & Calls for Applications," "Scholarships & Grants," and "Fees & Financing" in the SEIUM mega-menu.

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FAQ

Frequently asked questions

Yes, we have international certification

Yes: experimental models, real data, applied simulations, professional environments, real case studies.

It is not mandatory. We offer leveling tracks and tutoring.

Completely. It covers e-propulsion, integration, and emerging regulations (SC-VTOL).

Recommended. There are also internal challenges and consortiums.

Yes. Online/hybrid modality with planned labs and visa support (see “Visa & Residence”).

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