Postgraduate DiplomaRobotics, Automation & Control Applications open

Postgraduate Diploma in Safe Architectures and Stop Functions

Online 800-hour Postgraduate Diploma in Safe Architectures and Stop Functions. 8 modules covering IEC 60204-1:2016, IEC 61800-5-2:2016 and TIA Portal Safety. Assigned tutor and open enrolment.

Duration800 h
ModeOnline
AwardSEIUM Institute diploma
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Learning outcomes

What you will be able to do

01

Apply safe design principles to machine control systems.

02

Select the appropriate stop category according to IEC 60204-1.

03

Configure safety functions integrated into drives.

04

Size protective devices and safety distances.

05

Design distributed safety architectures over industrial networks.

06

Integrate stop functions into robotic cells.

07

Verify stopping times and the operation of safety functions.

Profile

Who it's for

  • Machinery safety engineer who wants to specialise in Safe Architectures and Stop Functions.
  • Automation electrical designer who wants to specialise in Safe Architectures and Stop Functions.
  • Safety PLC programmer who wants to specialise in Safe Architectures and Stop Functions.
  • Robotics integrator who wants to specialise in Safe Architectures and Stop Functions.
  • Commissioning technician who wants to specialise in Safe Architectures and Stop Functions.
  • Industrial safety consultant who wants to specialise in Safe Architectures and Stop Functions.
  • Graduates in engineering or sciences seeking to enter machinery manufacturing.
Standards & tools

What you'll work with

  • IEC 60204-1:2016
  • IEC 61800-5-2:2016
  • ISO 13849-1:2023
  • ISO 13850:2015
  • ISO 14119:2013
  • ISO 13855:2010
  • IEC 61496-1
  • ISO 10218-2:2025
Syllabus

8 modules · 800 h

  1. 1.1Intrinsic safety, guards and complementary measures
  2. 1.2Fail-safe principle and de-energisation
  3. 1.3Redundancy, diversity and monitoring
  4. 1.4Separation between standard and safety control
  5. 1.5Wired and networked safety signals
  6. 1.6Safety relays and safety PLCs
  7. 1.7Contactors with guided contacts
  8. 1.8Manual and automatic reset logic
  9. 1.9Prevention of unexpected start-up according to ISO 14118
  10. 1.10Case study: analysis of the safety circuit of an existing machine
  1. 2.1Category 0 stop by immediate power removal
  2. 2.2Category 1 controlled stop with subsequent power removal
  3. 2.3Category 2 stop with maintained power
  4. 2.4Selecting the category according to risk
  5. 2.5Emergency stop versus operational stop
  6. 2.6Stopping times and safety distances
  7. 2.7Mechanical brakes and electrical braking
  8. 2.8Stopping time tests
  9. 2.9Electrical equipment requirements for machinery
  10. 2.10Workshop: selecting stop categories on a production line
  1. 3.1STO, SS1 and SS2 functions of IEC 61800-5-2
  2. 3.2Safe operating stop SOS
  3. 3.3Safely-limited speed SLS
  4. 3.4Safe direction SDI and safely-limited position SLP
  5. 3.5Safe brake control SBC
  6. 3.6Safety encoders and feedback
  7. 3.7Integration via PROFIsafe and CIP Safety
  8. 3.8Parameterisation of functions in drives
  9. 3.9Response to encoder fault
  10. 3.10Laboratory: configuring STO and SS1 on a servo drive
  1. 4.1Interlocks according to ISO 14119
  2. 4.2Guard locking and holding force
  3. 4.3Bypass techniques and their prevention
  4. 4.4Type 4 photoelectric barriers according to IEC 61496
  5. 4.5Laser scanners and protective fields
  6. 4.6Safety mats and sensitive edges
  7. 4.7Distance calculation according to ISO 13855
  8. 4.8Muting and blanking on barriers
  9. 4.9Enabling devices and sensitive controls
  10. 4.10Practice: calculating the minimum distance of a barrier
  1. 5.1Black channel safety protocols
  2. 5.2PROFIsafe and its communication model
  3. 5.3CIP Safety over EtherNet/IP
  4. 5.4FSoE on EtherCAT networks
  5. 5.5Monitoring times and watchdog
  6. 5.6Safe addressing and F-addresses
  7. 5.7Distributed safety in large lines
  8. 5.8Zone-based stops and grouping of functions
  9. 5.9Cybersecurity of safety networks
  10. 5.10Workshop: PROFIsafe architecture for a line with three zones
  1. 6.1Stop functions on robots according to ISO 10218
  2. 6.2Power and force limiting
  3. 6.3Speed and separation monitoring
  4. 6.4Safe zones and Cartesian limits
  5. 6.5Robot safety controllers
  6. 6.6Integration of the robot into the cell
  7. 6.7Operating modes and safe selection
  8. 6.8Protective and emergency stops on robots
  9. 6.9Validation of the robotic cell
  10. 6.10Case study: safe zones in a palletising cell
  1. 7.1Measuring total stopping time
  2. 7.2Stop measurement instruments
  3. 7.3Verification of STO and brakes
  4. 7.4Periodic testing and proof testing
  5. 7.5Documenting test results
  6. 7.6Fault analysis during testing
  7. 7.7Checking diagnostics
  8. 7.8Maintenance of safety devices
  9. 7.9Managing system modifications
  10. 7.10Practice: stopping time test with a meter
  1. 8.1Description of the machine and operating modes
  2. 8.2Identification of required stop functions
  3. 8.3Selection of protective devices
  4. 8.4Design of the electrical and network architecture
  5. 8.5Configuration of functions in drives
  6. 8.6Calculation of distances and times
  7. 8.7Stop verification plan
  8. 8.8Analysis of results and improvements
  9. 8.9Report and presentation
  10. 8.10Final review with the tutor
Methodology, software & labs

How you'll learn

100 % online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. There are no fixed timetables: students progress at their own pace within the intake, which makes it possible to combine study with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is TIA Portal Safety, Sick Safety Designer, Pilz PNOZmulti Configurator, Rockwell Studio 5000 with GuardLogix, SISTEMA from the IFA, in free, academic or evaluation versions. Tests are studied using real procedures for measuring stopping times on a press, configuring STO and SLS functions on drives, and calculating distances for photoelectric barriers. Assessment is continuous per module, plus the final integrating project.

Accredited laboratories(EN ISO/IEC 17025) with a rotor test rig, EMC/Lightning pre-compliance, HIL/SIL, vibration/acoustics.
Evidence-focused Master's Thesis:safety case, test plan, compliance dossier and operational limits.
Industry mentoring:lecturers with experience in training, , eVTOL/UAM and flight test.
Flexible format(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:a safety-by-design approach, OT cybersecurity, DIH and compliance as its pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Description of the machine and operating modes

Apply safe design principles to machine control systems.

Identification of required stop functions

Select the appropriate stop category according to IEC 60204-1.

Selection of protective devices

Configure safety functions integrated into drives.

Design of the electrical and network architecture

Size protective devices and safety distances.

Configuration of functions in drives

Design distributed safety architectures over industrial networks.

Career opportunities

Where this takes you

Machinery safety engineerAutomation electrical designerSafety PLC programmerRobotics integratorCommissioning technicianIndustrial safety consultant
Admissions & scholarships

Requirements

  • Prior technical training or professional experience in the sector. No university degree is required.
  • Internet connection and a computer capable of running the programme's software.
  • Sufficient level of Spanish to follow the reading of technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme comprises 800 hours in total, spread over 6 to 8 months. That is an average of 10 to 15 hours per week, compatible with a full-time job.

The course works with TIA Portal Safety, Sick Safety Designer, Pilz PNOZmulti Configurator, Rockwell Studio 5000 with GuardLogix, SISTEMA from the IFA. Free, academic or evaluation versions are used, and the tutor indicates the free alternative where one exists.

An own diploma from SEIUM on passing the continuous assessment and the integrating project. It is in-house training, not an official qualification from the Ministry.

Yes. Modules passed in a course or postgraduate diploma in the same area are credited towards the higher programme. Check the credit transfer policy when you enrol.

Postgraduate Diploma in Safe Architectures and Stop FunctionsEnrol
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