Postgraduate DiplomaElectromobility, Batteries & Hydrogen Enrolment open

Postgraduate Diploma in Materials Compatibility and H₂/e-Fuels Safety

Online Postgraduate Diploma of 800 hours in Materials Compatibility and H₂/e-Fuels Safety. 8 modules covering UN R134, ISO 14687 and Ansys Mechanical. Dedicated tutor and open enrolment.

Duration800 h
ModeHybrid
LanguageEnglish / Spanish
Start datesOctober / March
LocationEurope (Madrid)
AwardSEIUM Institute diploma
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Learning outcomes

What you will be able to do

01

Compare hydrogen and e-fuels as energy carriers for two-wheeled vehicles.

02

Explain the hydrogen embrittlement mechanisms in metals.

03

Evaluate the compatibility of materials with alcohols and synthetic fuels.

04

Analyse on-board hydrogen storage solutions.

05

Apply risk analysis methodologies to alternative fuel systems.

06

Interpret applicable safety and type-approval regulations.

07

Prepare a compatibility and safety study for a prototype.

Profile

Who it's for

  • Materials engineer looking to specialise in Materials Compatibility and H₂/e-Fuels Safety.
  • Process safety engineer looking to specialise in Materials Compatibility and H₂/e-Fuels Safety.
  • Hydrogen systems engineer looking to specialise in Materials Compatibility and H₂/e-Fuels Safety.
  • Homologation engineer looking to specialise in Materials Compatibility and H₂/e-Fuels Safety.
  • Corrosion laboratory technician looking to specialise in Materials Compatibility and H₂/e-Fuels Safety.
  • Alternative fuels consultant looking to specialise in Materials Compatibility and H₂/e-Fuels Safety.
  • Graduates in engineering or sciences seeking to enter motorcycle manufacturing.
Standards & tools

What you'll work with

  • UN R134
  • ISO 14687
  • ISO 19880-1
  • ISO 11114-4
  • EN 228
  • Directiva 2014/34/UE
  • Directiva 2014/68/UE
  • SAE J2579
Syllabus

8 modules · 800 h

  1. 1.1Hydrogen as engine fuel
  2. 1.2Lightweight PEM fuel cells
  3. 1.3Synthetic e-gasoline fuels
  4. 1.4Renewable methanol and ethanol
  5. 1.5Comparative physicochemical properties
  6. 1.6Calorific value and energy density
  7. 1.7Well-to-wheel carbon footprint
  8. 1.8European renewable fuels framework
  9. 1.9Applications in two-wheeled vehicles
  10. 1.10Workshop: energy comparison of alternative carriers
  1. 2.1Diffusion and trapping mechanisms
  2. 2.2Susceptible and resistant steels
  3. 2.3Aluminium alloys in hydrogen
  4. 2.4Hydrogen compatibility testing
  5. 2.5Fatigue in the presence of hydrogen
  6. 2.6Polymers and permeation
  7. 2.7Seals and gaskets at high pressure
  8. 2.8Material selection for tanks
  9. 2.9Design criteria
  10. 2.10Practical exercise: material selection for an H₂ valve
  1. 3.1Alcohol corrosion of aluminium
  2. 3.2Elastomer swelling
  3. 3.3Compatibility of tank polymers
  4. 3.4Fuel lubricity
  5. 3.5Immersion testing
  6. 3.6Deposits and gum formation
  7. 3.7Water absorption and phase separation
  8. 3.8Material selection for the fuel circuit
  9. 3.9Maintenance with new fuels
  10. 3.10Laboratory: swelling test of seals
  1. 4.1Tanks at 350 and 700 bar
  2. 4.2Type III and type IV tanks
  3. 4.3Metal hydrides for low pressure
  4. 4.4Exchangeable metal hydride cartridges
  5. 4.5Valves, regulators and relief devices
  6. 4.6Integration into motorcycle chassis
  7. 4.7Impact protection
  8. 4.8Filling and temperature cycles
  9. 4.9Periodic tank inspection
  10. 4.10Case study: integrating cartridges into a scooter
  1. 5.1Flammability and detonability
  2. 5.2Leak detection
  3. 5.3Ventilation and confined spaces
  4. 5.4ATEX zones in workshops and stations
  5. 5.5Refuelling procedures
  6. 5.6Emergency response
  7. 5.7HAZOP risk analysis
  8. 5.8Staff training
  9. 5.9Vehicle signage
  10. 5.10Practical: HAZOP analysis of a refuelling point
  1. 6.1Methanol toxicity
  2. 6.2Flammability and flash point
  3. 6.3Flame visibility in alcohols
  4. 6.4Storage and handling
  5. 6.5Evaporative emissions of alcohols
  6. 6.6Safety data sheets
  7. 6.7Compatibility with existing systems
  8. 6.8Spill management
  9. 6.9Fuel transport
  10. 6.10Case study: adapting a workshop to methanol
  1. 7.1Type approval of hydrogen vehicles
  2. 7.2Quality of hydrogen fuel
  3. 7.3Petrol and ethanol specifications
  4. 7.4Hydrogen refuelling stations
  5. 7.5Equipment for explosive atmospheres
  6. 7.6Pressure equipment
  7. 7.7Labelling requirements
  8. 7.8European regulatory developments
  9. 7.9Manufacturer liability
  10. 7.10Workshop: regulatory matrix for a hydrogen prototype
  1. 8.1Definition of the vehicle and fuel
  2. 8.2Materials analysis of the circuit
  3. 8.3Storage system design
  4. 8.4Compatibility assessment
  5. 8.5Risk analysis
  6. 8.6Materials test plan
  7. 8.7Safety procedures
  8. 8.8Applicable regulatory matrix
  9. 8.9Report and presentation
  10. 8.10Final review with the tutor
Methodology, software & labs

How you'll learn

100% online training on the SEIUM campus, with downloadable material, recorded classes and a dedicated technical tutor. No fixed timetable: students progress at their own pace within the intake, which makes it possible to combine with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is Ansys Mechanical, COMSOL Multiphysics, DNV Phast, Granta Selector, Aspen HYSYS, in free, academic or evaluation versions. Tests are studied using real procedures for hydrogen embrittlement testing of metal specimens, elastomer immersion in alcohol blends, and risk analysis of a refuelling point. Assessment is continuous, module by module, plus the final integrating project.

Accreditable laboratories(EN ISO/IEC 17025) with a rotor test bench, EMC/Lightning pre-compliance, HIL/SIL, vibration/acoustics.
Evidence-oriented Master's Thesis:safety case, test plan, compliance dossier and operating limits.
Industry mentoring:lecturers with experience in training, , eVTOL/UAM and flight test.
Flexible format(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:a safety-by-design approach, with OT cyber-security, DIH and compliance as its pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Definition of the vehicle and fuel

Compare hydrogen and e-fuels as energy carriers for two-wheeled vehicles.

Materials analysis of the circuit

Explain the hydrogen embrittlement mechanisms in metals.

Storage system design

Evaluate the compatibility of materials with alcohols and synthetic fuels.

Compatibility assessment

Analyse on-board hydrogen storage solutions.

Risk analysis

Apply risk analysis methodologies to alternative fuel systems.

Career opportunities

Where this takes you

Materials engineerProcess safety engineerHydrogen systems engineerHomologation engineerCorrosion laboratory technicianAlternative fuels consultant
Admissions & scholarships

Requirements

  • Prior technical training or professional experience in the sector. No university degree is required.
  • Internet connection and a computer capable of running the programme's software.
  • A level of Spanish sufficient to follow technical regulatory texts.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme comprises 800 hours in total, spread over 6 to 8 months. This works out at an average of 10 to 15 hours per week, compatible with a full-time job.

The programme uses Ansys Mechanical, COMSOL Multiphysics, DNV Phast, Granta Selector and Aspen HYSYS. Free, academic or evaluation versions are used, and the tutor indicates the open-source alternative where one exists.

An in-house SEIUM Institute diploma upon passing the continuous assessment and the integrating project. This is in-house training, not an official qualification from the Ministry.

Yes. Modules passed in a Course or Postgraduate Diploma in the same area are recognised towards the higher-level programme. Check the recognition policy when you enrol.

Postgraduate Diploma in Materials Compatibility and H₂/e-Fuels SafetyEnrol
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