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Postgraduate Diploma in Lost-Wax Casting for Small and Detailed Parts

Online 800-hour Postgraduate Diploma in Lost-Wax Casting for Small and Detailed Parts. 8 modules covering ISO 8062-3 (dimensional tolerances of castings), EN 1982 (copper alloys for casting) and ProCAST. Assigned tutor and open enrolment.

Duration800 h
ModeOnline
AwardSEIUM Institute diploma
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Learning outcomes

What you will be able to do

01

Describe the complete lost-wax casting process.

02

Manufacture wax patterns and 3D-printed patterns.

03

Design sprue trees and gates that ensure complete mould filling.

04

Prepare investment slurries and ceramic shells.

05

Select alloys and pouring parameters.

06

Finish small parts while preserving fine detail.

07

Identify typical defects and apply corrective actions.

Profile

Who it's for

  • Investment casting technician who wishes to specialise in Lost-Wax Casting for Small and Detailed Parts.
  • Wax pattern maker who wishes to specialise in Lost-Wax Casting for Small and Detailed Parts.
  • Artistic and industrial foundry technician who wishes to specialise in Lost-Wax Casting for Small and Detailed Parts.
  • Casting quality technician who wishes to specialise in Lost-Wax Casting for Small and Detailed Parts.
  • Restorer of emblems and fittings who wishes to specialise in Lost-Wax Casting for Small and Detailed Parts.
  • 3D pattern printing technician who wishes to specialise in Lost-Wax Casting for Small and Detailed Parts.
  • Graduates in engineering or science seeking to enter investment casting.
Standards & tools

What you'll work with

  • ISO 8062-3 (dimensional tolerances of castings)
  • EN 1982 (copper alloys for casting)
  • EN 1706 (aluminium alloys for casting)
  • ASTM A957 (precision-cast steel parts: common requirements)
  • EN 10283 (corrosion-resistant cast steels)
  • EN 12681-1 (radiography of castings)
Syllabus

8 modules · 800 h

  1. 1.1History and principles of the process
  2. 1.2Industrial versus artisanal investment casting
  3. 1.3Applications in small automotive parts
  4. 1.4Emblems, mascots and fittings
  5. 1.5Advantages in detail and finish
  6. 1.6Size and wall thickness limitations
  7. 1.7Complete process sequence
  8. 1.8Costs and lead times
  9. 1.9Safety in the foundry workshop
  10. 1.10Case study: process selection for a bonnet mascot
  1. 2.1Manual wax modelling
  2. 2.2Injection waxes and their properties
  3. 2.3Silicone and rubber moulds
  4. 2.4Metal injection dies
  5. 2.5Patterns printed in burnout resin
  6. 2.6SLA and DLP printing for casting
  7. 2.7Patterns in PMMA and PLA
  8. 2.8Shrinkage and compensation
  9. 2.9Pattern finishing
  10. 2.10Practice: preparing printed patterns for casting
  1. 3.1Sprue tree design
  2. 3.2Gates and feeders
  3. 3.3Directional solidification
  4. 3.4Modulus of solidification
  5. 3.5Avoiding shrinkage cavities and porosity
  6. 3.6Part orientation
  7. 3.7Attaching patterns to the sprue tree
  8. 3.8Filling simulation
  9. 3.9Metal yield
  10. 3.10Workshop: sprue tree design for ten parts
  1. 4.1Gypsum investments
  2. 4.2Colloidal silica ceramic shell
  3. 4.3Stuccos and coats
  4. 4.4Drying and humidity control
  5. 4.5Dewaxing in autoclave and oven
  6. 4.6Burnout of patterns
  7. 4.7Mould preheating
  8. 4.8Mould defects
  9. 4.9Selection according to alloy
  10. 4.10Laboratory: preparing an investment
  1. 5.1Bronzes and brasses
  2. 5.2Silver and precious alloys
  3. 5.3Steels and stainless steels
  4. 5.4Aluminium and its behaviour
  5. 5.5Induction and crucible furnaces
  6. 5.6Gravity, vacuum and centrifugal casting
  7. 5.7Pouring temperature
  8. 5.8Degassing and fluxes
  9. 5.9Safety with molten metal
  10. 5.10Practice: pouring parameters for a brass
  1. 6.1Mould breaking and cleaning
  2. 6.2Gate cutting
  3. 6.3Fettling and chiselling
  4. 6.4Shot blasting and polishing
  5. 6.5Welding and repair of defects
  6. 6.6Heat treatments
  7. 6.7Patinas and coatings
  8. 6.8Chrome and gold plating
  9. 6.9Visual quality control
  10. 6.10Workshop: finishing a cast part
  1. 7.1Catalogue of casting defects
  2. 7.2Gas and shrinkage porosity
  3. 7.3Inclusions and slag
  4. 7.4Misruns
  5. 7.5Radiographic inspection
  6. 7.6Dimensional control
  7. 7.7Composition testing
  8. 7.8Root cause analysis
  9. 7.9Process improvement
  10. 7.10Case study: porosity analysis in an emblem
  1. 8.1Selecting the part
  2. 8.2Digitising or modelling
  3. 8.3Pattern manufacture
  4. 8.4Sprue tree design
  5. 8.5Investment and pouring
  6. 8.6Finishing
  7. 8.7Quality control
  8. 8.8Costs and scalability
  9. 8.9Report and presentation
  10. 8.10Final review with the tutor
Methodology, software & labs

How you'll learn

100% online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. There are no fixed timetables: students progress at their own pace within the intake, which makes it possible to combine study with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is ProCAST, Fusion 360, Rhinoceros 3D, PreForm (Formlabs), in free, academic or evaluation versions. Tests are studied using real procedures for wax injection and tree assembly, ceramic shell manufacture, pouring and defect analysis. Assessment is continuous by module, plus the final integrative project.

Accreditable laboratories(EN ISO/IEC 17025) with rotor test rig, EMC/Lightning pre-compliance, HIL/SIL, vibration/acoustics.
Evidence-oriented final project:safety case, test plan, compliance dossier and operational limits.
Industry mentoring:lecturers with experience in training, , eVTOL/UAM and flight test.
Flexible format(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:a safety-by-design approach, with OT cyber security, DIH and compliance as its pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Selecting the part

Describe the complete lost-wax casting process.

Digitising or modelling

Manufacture wax patterns and 3D-printed patterns.

Pattern manufacture

Design sprue trees and gates that ensure complete mould filling.

Sprue tree design

Prepare investment slurries and ceramic shells.

Investment and pouring

Select alloys and pouring parameters.

Career opportunities

Where this takes you

Investment casting technicianWax pattern makerArtistic and industrial foundry technicianCasting quality technicianRestorer of emblems and fittings3D pattern printing technician
Admissions & scholarships

Requirements

  • Prior technical training or professional experience in the sector. A university degree is not required.
  • Internet connection and a computer capable of running the programme's software.
  • A sufficient level of Spanish to follow technical standards documentation.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme comprises 800 hours in total, spread over 6 to 8 months. That is an average of 10 to 15 hours a week, compatible with full-time work.

The programme uses ProCAST, Fusion 360, Rhinoceros 3D and PreForm (Formlabs). Free, academic or evaluation versions are used, and the tutor indicates the free alternative where one exists.

A SEIUM Diploma upon passing the continuous assessment and the integrative project. This is in-house training, not an official qualification from the Ministry.

Yes. Modules passed in a course or diploma in the same area can be credited towards the advanced programme. Please check the credit transfer policy when you enrol.

Postgraduate Diploma in Lost-Wax Casting for Small and Detailed PartsEnrol
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