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Postgraduate Diploma in LOPA, SIL and IPL Selection

Online 800-hour Postgraduate Diploma in LOPA, SIL and IPL Selection. 8 modules covering IEC 61511 (safety instrumented systems in process industries), IEC 61508 (functional safety) and exSILentia (exida). Dedicated tutor and open enrolment.

Duration800 h
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute diploma
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Learning outcomes

What you will be able to do

01

Explain the concept of protection layers in process risk.

02

Apply the LOPA methodology to risk scenarios.

03

Verify the independence and effectiveness of IPLs.

04

Assign the required SIL level to each instrumented function.

05

Verify the SIS design against the requirements of IEC 61511.

06

Manage the operation, testing and modification of the SIS.

07

Optimise IPL selection using technical and economic criteria.

Profile

Who it's for

  • Functional safety engineer looking to specialise in LOPA, SIL and IPL Selection.
  • SIS specialist looking to specialise in LOPA, SIL and IPL Selection.
  • Instrumentation and control engineer looking to specialise in LOPA, SIL and IPL Selection.
  • LOPA analyst looking to specialise in LOPA, SIL and IPL Selection.
  • Process safety engineer looking to specialise in LOPA, SIL and IPL Selection.
  • SIS management lead looking to specialise in LOPA, SIL and IPL Selection.
  • Graduates in engineering or sciences seeking to enter refining and petrochemicals.
Standards & tools

What you'll work with

  • IEC 61511 (safety instrumented systems in process industries)
  • IEC 61508 (functional safety)
  • ANSI/ISA 84.00.01
  • IEC 61882
  • API 521 (pressure relief systems)
  • Directive 2012/18/EU (Seveso III)
Syllabus

8 modules · 800 h

  1. 1.1The concept of protection layers in the process industry
  2. 1.2Risk scenarios and initiating events
  3. 1.3Risk tolerability criteria
  4. 1.4Frequency, severity and individual risk
  5. 1.5The ALARP principle
  6. 1.6Inherently safer design hierarchy
  7. 1.7Relationship between HAZOP, LOPA and SIL
  8. 1.8CCPS guidelines for LOPA
  9. 1.9Seveso III Directive and RD 840/2015
  10. 1.10Case study: identifying scenarios from a HAZOP
  1. 2.1Selection of consequence scenarios
  2. 2.2Typical initiating event frequencies
  3. 2.3Conditional modifiers: ignition and occupancy
  4. 2.4Probability of failure on demand of IPLs
  5. 2.5Calculation of the mitigated frequency
  6. 2.6Comparison with the risk target
  7. 2.7LOPA worksheets
  8. 2.8Common errors in LOPA studies
  9. 2.9Quantitative versus semi-quantitative LOPA
  10. 2.10Workshop: LOPA for overpressure in a reactor
  1. 3.1IPL criteria: independence, effectiveness and auditability
  2. 3.2Basic process control system as an IPL
  3. 3.3Alarms and operator response
  4. 3.4Relief valves and rupture discs
  5. 3.5Dykes, bunds and passive barriers
  6. 3.6Safety instrumented systems
  7. 3.7Common cause failures between layers
  8. 3.8Maximum credits according to CCPS
  9. 3.9Protections not valid as IPLs
  10. 3.10Practice: validating IPLs in five scenarios
  1. 4.1IEC 61511 standard in the process industry
  2. 4.2Safety lifecycle
  3. 4.3SIL levels and PFDavg ranges
  4. 4.4SIL determination by LOPA
  5. 4.5Risk graph and calibration matrix
  6. 4.6Low demand, high demand and continuous modes
  7. 4.7Safety instrumented functions
  8. 4.8Safety requirements specification (SRS)
  9. 4.9Required risk reduction
  10. 4.10Case study: SIL assignment to a high-level function
  1. 5.11oo1, 1oo2 and 2oo3 architectures
  2. 5.2PFDavg calculation using simplified formulae
  3. 5.3Failure rates and reliability data: OREDA and exida
  4. 5.4Architectural constraints and fault tolerance
  5. 5.5Safe failure fraction
  6. 5.6Proof test interval
  7. 5.7Common cause failures: beta factor
  8. 5.8IEC 61508 certification of components
  9. 5.9SIL calculation software
  10. 5.10Laboratory: SIL verification of a 2oo3 loop
  1. 6.1Proof testing and its coverage
  2. 6.2Bypass and override management
  3. 6.3SIS change management
  4. 6.4Functional safety assessment (FSA)
  5. 6.5Personnel competence according to IEC 61511
  6. 6.6Demand and failure records
  7. 6.7SIS cybersecurity: IEC 62443
  8. 6.8Audits and integrity maintenance
  9. 6.9SIS performance indicators
  10. 6.10Practice: periodic testing plan for an SIS
  1. 7.1Cost-benefit analysis of layers
  2. 7.2Choosing between design measures and SIS
  3. 7.3Optimisation of test intervals
  4. 7.4Critical alarms and ISA 18.2 alarm management
  5. 7.5Mitigation and emergency measures
  6. 7.6LOPA review after modifications
  7. 7.7Sensitivity analysis of results
  8. 7.8Bowtie as a representation of barriers
  9. 7.9Accident lessons: Buncefield
  10. 7.10Case study: layer optimisation in a storage tank
  1. 8.1Process description and nodes
  2. 8.2Selection of HAZOP scenarios
  3. 8.3LOPA analysis of the scenarios
  4. 8.4Validation of protection layers
  5. 8.5SIL assignment to functions
  6. 8.6Verification of SIS architectures
  7. 8.7Safety requirements specification
  8. 8.8Operation and testing plan
  9. 8.9Report and presentation
  10. 8.10Final review with the tutor
Methodology, software & labs

How you'll learn

Fully 100 % online training on the SEIUM campus, with downloadable material, recorded classes and a dedicated technical tutor. No fixed timetable: students progress at their own pace within the intake, making it possible to combine with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is exSILentia (exida), PHA-Pro, GRIF, advanced Excel, in free, academic or evaluation versions. Case studies are based on real procedures: LOPA studies on HAZOP scenarios, PFDavg calculations, review of SIS periodic tests. Assessment is continuous per module plus the final integrative project.

Accreditable laboratories(EN ISO/IEC 17025) with rotor test rig, EMC/Lightning pre-compliance, HIL/SIL, vibration/acoustics.
Evidence-focused final project:safety case, test plan, compliance dossier and operating limits.
Industry-mentored:lecturers with experience in training, , eVTOL/UAM and flight test.
Flexible format(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:safety-by-design approach, OT cyber, DIH and compliance as pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Description of the process and nodes

Explain el concepto de capas de protección en el riesgo de proceso.

Selection of HAZOP scenarios

Apply the LOPA methodology to risk scenarios.

LOPA analysis of the scenarios

Verify the independence and effectiveness of IPLs.

Validation of protection layers

Assign the required SIL level to each instrumented function.

SIL assignment to functions

Verify the SIS design against the requirements of IEC 61511.

Career opportunities

Where this takes you

Functional safety engineerSIS specialistInstrumentation and control engineerLOPA analystProcess safety engineerSIS management lead
Admissions & scholarships

Requirements

  • Prior technical training or professional experience in the sector. No university degree required.
  • Internet connection and a computer capable of running the programme's software.
  • Sufficient Spanish language level to follow technical standards documentation.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme is 800 hours in total, spread over 6 to 8 months. That is an average of 10 to 15 hours per week, compatible with a full-time job.

The programme uses exSILentia (exida), PHA-Pro, GRIF and advanced Excel. Free, academic or evaluation versions are used, and the tutor indicates the free alternative where one exists.

A SEIUM Institute diploma upon passing the continuous assessment and the integrative project. It is in-house training, not an official qualification issued by the Ministry.

Yes. Modules passed in a course or postgraduate diploma in the same area are credited towards the advanced programme. Check the credit transfer policy when you enrol.

Postgraduate Diploma in LOPA, SIL and IPL SelectionEnrol
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