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Postgraduate Diploma in Heavy-Duty Transmissions and Multi-Plate Clutches

800-hour online Postgraduate Diploma in Heavy-Duty Transmissions and Multi-Plate Clutches. 8 modules covering ISO 6336 (gear load capacity), AGMA 2001-D04 (gear calculation factors) and KISSsoft. Assigned tutor and open enrolment.

Duration800 h
ModeOnline
AwardSEIUM Institute diploma
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Learning outcomes

What you will be able to do

01

Describe heavy-vehicle transmission architectures.

02

Calculate gears for bending and surface pressure according to ISO 6336.

03

Size dry and oil-bath multi-plate clutches.

04

Design shafts and joints for high torques.

05

Analyse differentials and hub reductions.

06

Diagnose and restore transmissions based on damage analysis.

07

Plan transmission reliability and durability tests.

Profile

Who it's for

  • Heavy-vehicle transmission engineer who wants to specialise in Heavy-Duty Transmissions and Multi-Plate Clutches.
  • Gear calculation engineer who wants to specialise in Heavy-Duty Transmissions and Multi-Plate Clutches.
  • Transmission restoration technician who wants to specialise in Heavy-Duty Transmissions and Multi-Plate Clutches.
  • Reliability engineer who wants to specialise in Heavy-Duty Transmissions and Multi-Plate Clutches.
  • Test engineer who wants to specialise in Heavy-Duty Transmissions and Multi-Plate Clutches.
  • Clutch specialist who wants to specialise in Heavy-Duty Transmissions and Multi-Plate Clutches.
  • Graduates in engineering or science who want to enter the commercial vehicle sector.
Standards & tools

What you'll work with

  • ISO 6336 (gear load capacity)
  • AGMA 2001-D04 (gear calculation factors)
  • ISO 1328-1 (gear accuracy)
  • DIN 3990 (cylindrical gear calculation)
  • ISO 10825 (gear tooth wear and damage)
  • ISO 281 (bearing life)
Syllabus

8 modules · 800 h

  1. 1.1Manual gearboxes for trucks and tractors
  2. 1.2Range and split gearboxes
  3. 1.3Synchronisers and non-synchronised gearboxes
  4. 1.4Transmission ratios and gear spacing
  5. 1.5Power take-off (PTO)
  6. 1.6Torque converter automatic gearboxes in heavy vehicles
  7. 1.7Automated manual transmissions (AMT)
  8. 1.8Historical military vehicle transmissions
  9. 1.9Lubrication of heavy gearboxes
  10. 1.10Case study: analysis of a classic range gearbox
  1. 2.1Straight and helical cylindrical gears
  2. 2.2Capacity calculation according to ISO 6336
  3. 2.3Pitting and tooth bending
  4. 2.4Bevel and hypoid gears
  5. 2.5Epicyclic gear trains
  6. 2.6Materials and case hardening
  7. 2.7Efficiency and losses
  8. 2.8Noise and transmission errors
  9. 2.9Gear tooth inspection
  10. 2.10Practical: capacity calculation of a gear pair
  1. 3.1Principle of the friction clutch
  2. 3.2Dry and oil-bath multi-plate clutches
  3. 3.3Calculation of transmissible torque
  4. 3.4Friction materials: organic, cermet and sintered
  5. 3.5Diaphragm and helical springs
  6. 3.6Mechanical, hydraulic and pneumatic actuation
  7. 3.7Heat dissipation and energy capacity
  8. 3.8Competition and tractor clutches
  9. 3.9Wear and service life
  10. 3.10Workshop: sizing a twin-plate clutch
  1. 4.1Transmission shafts: torsional calculation and critical speed
  2. 4.2Cardan joints and their kinematics
  3. 4.3Constant velocity joints
  4. 4.4Shaft balancing
  5. 4.5Intermediate supports
  6. 4.6Splines and sliding joints
  7. 4.7Torsional fatigue failures
  8. 4.8Working angles and vibration
  9. 4.9Shaft reproduction for classic vehicles
  10. 4.10Practical: calculation of the critical speed of a shaft
  1. 5.1Open and limited-slip differentials
  2. 5.2Hub reductions
  3. 5.3Tandem axles and inter-axle differentials
  4. 5.4Differential locks
  5. 5.5Backlash and contact pattern
  6. 5.6Assembly and bearing preload
  7. 5.7Hypoid lubrication
  8. 5.8Typical differential failures
  9. 5.9Restoration of bevel gear sets
  10. 5.10Workshop: adjusting the contact pattern of a gear set
  1. 6.1Diagnosis by noise and vibration
  2. 6.2Oil and particle analysis
  3. 6.3Inspection of teeth and bearings
  4. 6.4Documented disassembly
  5. 6.5Rebuilding synchronisers
  6. 6.6Manufacturing replacement gears
  7. 6.7Grinding of shafts and housings
  8. 6.8Modern seals and gaskets
  9. 6.9Bench testing after repair
  10. 6.10Case study: restoring the gearbox of a 1960s truck
  1. 7.1Transmission test benches
  2. 7.2Load cycles and spectra
  3. 7.3Durability tests
  4. 7.4In-service thermography
  5. 7.5Reliability and Weibull analysis for gears
  6. 7.6Predictive maintenance
  7. 7.7Safety standards for test benches
  8. 7.8Test documentation
  9. 7.9Reliability improvements
  10. 7.10Practical: test plan for a rebuilt gearbox
  1. 8.1Transmission selection
  2. 8.2Condition analysis and requirements
  3. 8.3Calculation of critical gears
  4. 8.4Clutch sizing
  5. 8.5Restoration plan
  6. 8.6Selection of lubricants and seals
  7. 8.7Test plan
  8. 8.8Cost analysis
  9. 8.9Report and presentation
  10. 8.10Final review with the tutor
Methodology, software & labs

How you'll learn

100 % online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. No fixed timetables: students progress at their own pace within the intake, which makes it possible to combine study with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is KISSsoft, Romax, ANSYS Mechanical, MATLAB, in free, academic or evaluation versions. Tests are studied using real procedures for clutch test benches, transmission oil analysis and durability testing. Assessment is continuous, module by module, plus the final integrating project.

Accredited laboratories(EN ISO/IEC 17025) with rotor test rig, EMC/Lightning pre-compliance, HIL/SIL, vibration/acoustics.
Evidence-driven Master's Thesis:safety case, test plan, compliance dossier and operating limits.
Industry mentoring:lecturers with industry experience in training, , eVTOL/UAM and flight test.
Flexible format(blended/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:safety-by-design approach, with cyber-OT, DIH and compliance as its pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Transmission selection

Describe heavy-vehicle transmission architectures.

Condition analysis and requirements

Calculate gears for bending and surface pressure according to ISO 6336.

Calculation of critical gears

Size dry and oil-bath multi-plate clutches.

Clutch sizing

Design shafts and joints for high torques.

Restoration plan

Analyse differentials and hub reductions.

Career opportunities

Where this takes you

Heavy-vehicle transmission engineerGear calculation engineerTransmission restoration technicianReliability engineerTest engineerClutch specialist
Admissions & scholarships

Requirements

  • Prior technical training or professional experience in the sector. A university degree is not required.
  • Internet connection and a computer capable of running the programme's software.
  • Sufficient Spanish to follow technical standards documentation.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme comprises 800 hours in total, spread over 6 to 8 months. That is an average of 10 to 15 hours per week, compatible with full-time work.

The programme uses KISSsoft, Romax, ANSYS Mechanical and MATLAB. Free, academic or evaluation versions are used, and the tutor indicates the free alternative where one exists.

A SEIUM Institute diploma upon passing the continuous assessment and the integrating project. It is in-house training, not an official qualification from the Ministry.

Yes. Modules passed in a course or diploma in the same area are credited towards the advanced programme. Please check the credit transfer policy when you enrol.

Postgraduate Diploma in Heavy-Duty Transmissions and Multi-Plate ClutchesEnrol
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