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Postgraduate Diploma in DfAM and Tooling/Pattern Prototyping

800-hour online Postgraduate Diploma in DfAM and Tooling/Pattern Prototyping. 8 modules covering ISO/ASTM 52910 (design guidelines for additive manufacturing), ISO/ASTM 52900 (additive manufacturing: terminology) and nTop. Assigned tutor and open enrolment.

Duration800 h
ModeOnline
AwardSEIUM Institute diploma
Virtual lab · try it before you enrol

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Learning outcomes

What you will be able to do

01

Assess when additive manufacturing adds value to tooling and patterns.

02

Apply DfAM principles to orientation, supports and wall thicknesses.

03

Optimise designs through topology and lattice structures.

04

Design printed tooling and fixtures for the workshop.

05

Manufacture patterns and moulds for casting processes.

06

Validate functional prototypes through testing.

07

Define appropriate post-processing and quality controls.

Profile

Who it's for

  • Design engineer for additive manufacturing who wants to specialise in DfAM and Tooling/Pattern Prototyping.
  • Rapid prototyping technician who wants to specialise in DfAM and Tooling/Pattern Prototyping.
  • Tooling designer who wants to specialise in DfAM and Tooling/Pattern Prototyping.
  • Industrial 3D printing technician who wants to specialise in DfAM and Tooling/Pattern Prototyping.
  • Process engineer who wants to specialise in DfAM and Tooling/Pattern Prototyping.
  • Foundry pattern technician who wants to specialise in DfAM and Tooling/Pattern Prototyping.
  • Graduates in engineering or science looking to enter additive manufacturing.
Standards & tools

What you'll work with

  • ISO/ASTM 52910 (design guidelines for additive manufacturing)
  • ISO/ASTM 52900 (additive manufacturing: terminology)
  • ISO/ASTM 52902 (geometric test artefacts)
  • ISO 527-2 (tensile properties of plastics)
  • ISO 17296-3 (additive manufacturing: characteristics and testing)
  • ISO/ASTM 52915 (AMF format)
Syllabus

8 modules · 800 h

  1. 1.1Additive technologies: FDM, SLA, SLS, MJF and metal
  2. 1.2Tooling, templates and fixtures
  3. 1.3Patterns for casting and moulds
  4. 1.4Advantages over machining
  5. 1.5Technical polymer materials
  6. 1.6Fibre-reinforced composite materials
  7. 1.7Costs and lead times
  8. 1.8Industrial and restoration cases
  9. 1.9ISO/ASTM 52910 design guidelines
  10. 1.10Practical case: replacing a machined tool with a printed one
  1. 2.1Geometric freedom and constraints
  2. 2.2Overhangs and critical angles
  3. 2.3Minimum wall thicknesses
  4. 2.4Orientation and anisotropy
  5. 2.5Supports and their minimisation
  6. 2.6Tolerances by technology
  7. 2.7Part consolidation
  8. 2.8Inserts and threads
  9. 2.9Design for post-processing
  10. 2.10Practice: redesigning a support using DfAM rules
  1. 3.1Topology optimisation
  2. 3.2Lattice structures
  3. 3.3Generative design
  4. 3.4Load simulation
  5. 3.5Stiffness versus mass
  6. 3.6Internal channel design
  7. 3.7Finite element validation
  8. 3.8Software: nTop, Fusion and Altair
  9. 3.9Rapid iteration
  10. 3.10Laboratory: topology optimisation of a fixture
  1. 4.1Drilling templates
  2. 4.2Welding fixtures
  3. 4.3Inspection fixtures
  4. 4.4Soft jaws for machining
  5. 4.5Assembly tooling
  6. 4.6Printed gauges
  7. 4.7Poka-yoke
  8. 4.8Tooling ergonomics
  9. 4.9Durability and wear
  10. 4.10Workshop: designing a drilling template
  1. 5.1Patterns for sand casting
  2. 5.2Burnout patterns for investment casting
  3. 5.3Silicone moulds with printed master
  4. 5.4Short-run injection moulds
  5. 5.5Thermoforming moulds
  6. 5.6Shrinkage and compensation
  7. 5.7Pattern finishing
  8. 5.8Composite lay-up moulds
  9. 5.9Durability of printed patterns
  10. 5.10Practice: printed pattern for sand casting
  1. 6.1Form and fit prototypes
  2. 6.2Functional prototypes
  3. 6.3Testing with prototypes
  4. 6.4Replacement part prototypes
  5. 6.5Assembly validation
  6. 6.6Rapid design iteration
  7. 6.7Presentation models
  8. 6.8Prototype documentation
  9. 6.9From prototype to production
  10. 6.10Practical case: prototype of a door handle
  1. 7.1Support removal
  2. 7.2Sanding and finishing
  3. 7.3Coatings and sealing
  4. 7.4Heat-set inserts
  5. 7.5Curing treatments
  6. 7.6Measurement and scanning
  7. 7.7Mechanical testing
  8. 7.8Print parameter control
  9. 7.9Traceability
  10. 7.10Workshop: post-processing an SLA pattern
  1. 8.1Need and requirements
  2. 8.2Technology selection
  3. 8.3DfAM design
  4. 8.4Optimisation
  5. 8.5Prototype manufacture
  6. 8.6Post-processing
  7. 8.7Functional validation
  8. 8.8Cost analysis
  9. 8.9Report and presentation
  10. 8.10Final review with the tutor
Methodology, software & labs

How you'll learn

100 % online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. No fixed timetables: students progress at their own pace within the intake, which makes it possible to combine with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is nTop, Fusion 360, Altair Inspire, Materialise Magics, PrusaSlicer, in free, academic or evaluation versions. Tests are studied using real printing procedures for functional tooling and fixtures, topology optimisation of supports, and pattern prototyping for foundry. Assessment is continuous by module, plus the final integrating project.

Accreditable laboratories(EN ISO/IEC 17025) with rotor test rig, EMC/Lightning pre-compliance, HIL/SIL, vibration/acoustics.
Evidence-focused final project:safety case, test plan, compliance dossier and operational limits.
Industry mentoring:lecturers with experience in training, , eVTOL/UAM and flight test.
Flexible format:(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:safety-by-design approach, ciber-OT, DIH and compliance as pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Need and requirements

Assess when additive manufacturing adds value to tooling and patterns.

Technology selection

Apply DfAM principles to orientation, supports and wall thicknesses.

DfAM design

Optimise designs through topology and lattice structures.

Optimisation

Design printed tooling and fixtures for the workshop.

Prototype manufacture

Manufacture patterns and moulds for casting processes.

Career opportunities

Where this takes you

Design engineer for additive manufacturingRapid prototyping technicianTooling designerIndustrial 3D printing technicianProcess engineerFoundry pattern technician
Admissions & scholarships

Requirements

  • Prior technical training or professional experience in the sector. No university degree is required.
  • Internet connection and a computer capable of running the programme's software.
  • Sufficient Spanish to follow technical standards documentation.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 800 hours spread over 6 to 8 months. That is an average of 10 to 15 hours a week, compatible with full-time work.

You will work with nTop, Fusion 360, Altair Inspire, Materialise Magics and PrusaSlicer. Free, academic or evaluation versions are used, and the tutor will indicate a free alternative where one exists.

A SEIUM diploma awarded on passing continuous assessment and the integrating project. It is in-house training, not an official Ministry qualification.

Yes. Modules passed in a course or postgraduate diploma in the same area are recognised towards the advanced programme. Check the recognition policy when you enrol.

Postgraduate Diploma in DfAM and Tooling/Pattern PrototypingEnrol
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