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Master’s in Advanced Reverse Engineering — 3D Scanning, Scan-to-CAD, Tolerances and Dimensional Control

Online master's programme of 1,900 hours in advanced reverse engineering, structured in 12 modules covering 3D scanning, data processing, scan-to-CAD, complex surfaces, GD&T tolerancing, dimensional inspection, wear compensation, manufacturing and functional validation, with an assigned technical tutor.

Duration1900 h
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute diploma
Enrol now View syllabus Ask an advisor
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Run a real engineering trade-off from this field. Move the sliders, watch the model react in real time and beat the challenge.

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Learning outcomes

What you will be able to do

01

Plan reverse engineering projects.

02

Select and operate 3D scanning technologies.

03

Process point clouds and meshes.

04

Reconstruct parametric and surface CAD models.

05

Apply geometric tolerances to reproductions.

06

Carry out traceable dimensional inspection.

07

Functionally validate reproduced parts.

Profile

Who it's for

  • Reverse engineering engineers
  • 3D scanning technicians
  • CAD modellers
  • Metrology technicians
  • Parts reproduction engineers
  • Dimensional inspection managers
  • Engineering or science graduates seeking to move into classic vehicle restoration
Standards & tools

What you'll work with

  • ISO 10360-8 (CMMs with optical distance sensors)
  • VDI/VDE 2634 Part 2 (optical 3D measuring systems, area scanning)
  • ISO 1101 (geometrical tolerancing)
  • ASME Y14.5 (dimensioning and tolerancing)
  • ISO 2768-2 (general geometrical tolerances)
  • ISO 14405-1 (dimensional tolerancing, linear sizes)
  • ISO 10303-242 (STEP AP242, managed model-based 3D engineering)
  • ISO 14253-1 (decision rules for conformity)
  • Geomagic Design X
  • ZEISS INSPECT
  • Artec Studio
  • SolidWorks
  • PolyWorks
Syllabus

12 modules · 1900 h

  1. 1.1Definition and applications
  2. 1.2Complete workflow
  3. 1.3Design intent versus actual geometry
  4. 1.4Worn and deformed parts
  5. 1.5Legal aspects and intellectual property
  6. 1.6Ethics in reproduction
  7. 1.7Selecting the capture technology
  8. 1.8Project planning
  9. 1.9Data management
  10. 1.10Case study: reverse engineering plan for a piston
  1. 2.1Structured light scanners
  2. 2.2Handheld laser scanners
  3. 2.3Measuring arms
  4. 2.4Close-range photogrammetry
  5. 2.5Industrial computed tomography
  6. 2.6Resolution and accuracy
  7. 2.7Surface preparation
  8. 2.8Targets and references
  9. 2.9Scanner selection
  10. 2.10Laboratory: comparison of two scanning technologies
  1. 3.1Scanning strategies
  2. 3.2Alignment of scans
  3. 3.3Point clouds
  4. 3.4Polygon mesh generation
  5. 3.5Noise removal
  6. 3.6Hole filling
  7. 3.7Mesh decimation and optimisation
  8. 3.8Exporting formats
  9. 3.9Mesh quality control
  10. 3.10Practical exercise: processing a cylinder head mesh
  1. 4.1Region segmentation
  2. 4.2Primitive extraction
  3. 4.3Creating NURBS surfaces
  4. 4.4History-based parametric modelling
  5. 4.5Hybrid mesh and solid modelling
  6. 4.6Coordinate systems
  7. 4.7Symmetries and alignments
  8. 4.8Reconstructing chamfers and radii
  9. 4.9Mesh-to-CAD comparison
  10. 4.10Workshop: parametric modelling of a housing
  1. 5.1Freeform surfaces
  2. 5.2G1 and G2 continuity
  3. 5.3Body panels
  4. 5.4Surface fitting
  5. 5.5Curvature analysis
  6. 5.6Grilles and mouldings
  7. 5.7Cast parts
  8. 5.8Class-A quality surfaces
  9. 5.9Visual validation of reflections
  10. 5.10Case study: surfacing a wing
  1. 6.1Dimensional tolerances and fits
  2. 6.2ISO 1101 and ASME Y14.5
  3. 6.3Datums and datum systems
  4. 6.4Form tolerances
  5. 6.5Orientation and location
  6. 6.6Profile of a surface
  7. 6.7Functional fits between parts
  8. 6.8Tolerances in reproductions
  9. 6.9Tolerance stack-up
  10. 6.10Practical exercise: GD&T dimensioning of a flange
  1. 7.1Colour map comparison inspection
  2. 7.2Deviation reports
  3. 7.3CMM measurement
  4. 7.4Non-contact optical measurement
  5. 7.5Uncertainty estimation
  6. 7.6Decision rules
  7. 7.7Repeatability studies
  8. 7.8Inspection report
  9. 7.9Traceability of parts and batches
  10. 7.10Laboratory: deviation report with ZEISS INSPECT
  1. 8.1Identifying wear
  2. 8.2Reconstructing nominal geometry
  3. 8.3Using mating parts
  4. 8.4Thermal deformation
  5. 8.5Using multiple samples
  6. 8.6Consulting historical documentation
  7. 8.7Period drawings
  8. 8.8Validation with mating parts
  9. 8.9Design decisions
  10. 8.10Case study: nominal reconstruction of a worn piston
  1. 9.1Manufacturing drawings
  2. 9.2Exporting in STEP format
  3. 9.3CAM toolpath programming
  4. 9.4Additive manufacturing of the prototype
  5. 9.5Casting the part
  6. 9.6Machining the part
  7. 9.7Material selection
  8. 9.8Post-processing of printed parts
  9. 9.9Coordination with suppliers
  10. 9.10Workshop: manufacturing drawing of a scanned part
  1. 10.1Trial assembly
  2. 10.2Functional assembly tests
  3. 10.3Strength tests
  4. 10.4Comparison with the original
  5. 10.5Design adjustments
  6. 10.6Aesthetic validation of the part
  7. 10.7Final client approval
  8. 10.8Validation documentation
  9. 10.9Recording lessons learned
  10. 10.10Practical exercise: validating a reproduction part
  1. 11.1Budgeting scanning projects
  2. 11.2Deadlines and delivery planning
  3. 11.3Client management
  4. 11.4Confidentiality and client agreements
  5. 11.5Digital archiving of documentation
  6. 11.6Parts libraries
  7. 11.7Collaboration with clubs
  8. 11.8The reproduction parts business
  9. 11.9Quality and reputation
  10. 11.10Case study: digital library for a classic model
  1. 12.1Selecting the part
  2. 12.2Capture plan
  3. 12.3Scanning and processing
  4. 12.4CAD modelling of the part
  5. 12.5Tolerances and drawings
  6. 12.6Prototype manufacture
  7. 12.7Dimensional inspection and validation
  8. 12.8Conclusions and future work
  9. 12.9Master's Thesis report
  10. 12.10Master's Thesis: defence before a panel
Methodology, software & labs

How you'll learn

The programme is delivered 100% online on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. There are no fixed timetables: you progress at your own pace within each intake, so it can be combined with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is Geomagic Design X, ZEISS INSPECT, Artec Studio, SolidWorks and PolyWorks, in free, academic or evaluation versions. Testing is studied through real procedures for structured light 3D scanning, mesh-to-CAD deviation reports and coordinate measuring machine inspection. Assessment is continuous by module, plus the final Master's Thesis.

Standards covered: ISO 10360-8, VDI/VDE 2634 Part 2, ISO 1101, ASME Y14.5, ISO 2768-2, ISO 14405-1, ISO 10303-242, ISO 14253-1.

Assigned technical tutor:every module ends with a deliverable that your tutor marks individually.
Standards-based learning:guided reading of ISO 10360-8, VDI/VDE 2634 Part 2 and ISO 1101 applied to real cases, not as a theoretical annex.
Industry software:Geomagic Design X, ZEISS INSPECT, Artec Studio, SolidWorks and PolyWorks, in free, academic or evaluation versions.
Master's Thesis with defence:The complete scanning, CAD modelling, tolerancing, prototyping and validation of a part, defended before a panel.
Flexible format:100% online, no fixed timetables, compatible with full-time work.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Capture plan
Select a part and define the scanning technology and capture strategy.
Scanning and processing
Scan the part and process the point cloud into a clean mesh.
CAD reconstruction
Rebuild a parametric CAD model, compensating for wear and deformation.
Tolerancing and prototype
Apply GD&T, produce manufacturing drawings and make a prototype.
Master's Thesis
Validate the prototype dimensionally and functionally and present the results, defended before a panel.
Career opportunities

Where this takes you

Reverse engineering engineer3D scanning technicianCAD modellerMetrology technicianParts reproduction engineerDimensional inspection manager
Admissions & scholarships

Requirements

  • University degree in engineering, science or architecture, or equivalent demonstrable professional experience.
  • Internet connection and a computer capable of running the programme's software.
  • English sufficient to read technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

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FAQ

Frequently asked questions

The programme totals 1,900 hours over 12–14 months. You set your own pace within each intake, and your tutor helps you plan the workload around your job.

You work with Geomagic Design X, ZEISS INSPECT, Artec Studio, SolidWorks and PolyWorks, using free, academic or evaluation versions. Your tutor indicates the free alternative wherever one exists.

A SEIUM Institute diploma, awarded on passing the continuous assessment and the Master's Thesis. It is SEIUM's own qualification, not an official state degree; its recognition depends on the programme completed and the regulations of each country.

Yes. Modules passed in a course or postgraduate diploma in the same area are recognised in the higher programme. Ask about the recognition policy when you enrol.

A degree in engineering, science or architecture (or equivalent professional experience), a suitable computer and internet connection, and English sufficient to read technical standards.

Start dates are set by SEIUM's faculty for each intake. Our admissions team will confirm the next available date when you apply.

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