Laboratory battery testing course

About our

Laboratory Battery Testing Course

This course provides comprehensive training in battery evaluation and validation, covering everything from basic testing to advanced analysis. It focuses on the application of testing methodologies and specialized equipment to determine battery performance, safety, and durability. Participants will gain practical skills in conducting life cycle, electrical safety, high and low temperature, and failure tests. Standards such as IEC and UN/DOT are covered, which are crucial for battery certification and regulatory compliance in various industries, including automotive, consumer electronics, and energy storage.

The course includes practical sessions in laboratories equipped with battery analyzers, climate chambers, and data acquisition systems to simulate real-world operating conditions. Students will learn to interpret results, identify problems, and generate technical reports. The training prepares students for roles such as test engineers, laboratory technicians, and battery quality control specialists, increasing employability in a constantly growing sector.

testing de baterías
Laboratory battery testing course

725 $

Competencies and results

What you will learn

1. Advanced Battery Testing and Analysis in a Laboratory Environment

  • Comprehensive evaluation of battery functionality and performance under controlled laboratory conditions.
  • Mastery of techniques for detecting and diagnosing battery faults, including root cause analysis.
  • Application of advanced methodologies for the accurate measurement of relevant electrical and chemical parameters.
  • Interpretation of complex data and generation of detailed reports on battery condition and behavior.
  • Familiarization with specialized equipment and software for laboratory battery testing and analysis.
  • Development of skills in designing and conducting experiments to evaluate battery life, safety, and efficiency.
  • Knowledge of industry regulations and standards related to battery testing.
  • Ability to optimize battery performance and durability through the application of technical and analytical knowledge.

2. Dissection and Rigorous Evaluation of Batteries in the Laboratory

  • You will gain a thorough understanding of the internal anatomy of batteries, identifying their key components and their specific functions.
  • You will master safe battery removal techniques, minimizing risks and following safety protocols.
  • You will learn to systematically and accurately disassemble each battery component using the appropriate tools.
  • You will identify the different cell types and their architecture, including prismatic, cylindrical, and pouch cells.
  • You will analyze the materials used in battery manufacturing, such as electrodes, electrolytes, and separators.
  • You will evaluate the condition of internal components, detecting signs of deterioration, corrosion, or failure.
  • You will use advanced laboratory equipment to perform precise measurements and performance tests on individual components.
  • You will understand the principles of electrochemistry and their application to battery operation.
  • You will interpret the data obtained from the tests, identifying the causes of failures and predicting the remaining battery life.

    You will learn to accurately and thoroughly document and record test results, following industry standards.

    You will evaluate the impact of different environmental factors, such as temperature and humidity, on battery performance.

    You will develop skills to analyze data and draw meaningful conclusions about battery health.

    You will apply the acquired knowledge to improve battery design and efficiency.

    You will learn the safety regulations and standards related to battery handling and evaluation.

    You will identify opportunities for continuous improvement in battery design and manufacturing processes.

3. Comprehensive user-oriented design and validation (from modeling to manufacturing)

You will learn to integrate the entire product development process, from initial model conception to final validation, applying user-centered methodologies. You will develop skills in parametric design, ergonomics, simulation, sustainable materials, 3D visualization, and manufacturing management, ensuring efficient, safe solutions that meet current industry standards.

4. Battery Analysis: Techniques and Laboratory Tests

4. Battery Analysis: Techniques and Laboratory Tests

Evaluation of battery capacity and condition.

Implementation of charge and discharge tests.

Identification and analysis of battery faults.

Use of specialized diagnostic equipment.

Interpretation of data and test results.

Application of preventive and corrective maintenance techniques.

Knowledge of industry regulations and standards.

Safe management of batteries and waste.

5. Expertise in Laboratory Battery Testing and Diagnostics

5. Expertise in Laboratory Battery Testing and Diagnostics

    In-depth understanding of the electrochemical principles governing battery operation.

    Proficiency in different battery technologies: lead-acid, lithium-ion, nickel-metal hydride, etc.

    Comprehensive knowledge of key performance parameters: capacity, voltage, current, efficiency, energy density, and power.

    Ability to design and execute battery characterization tests, including capacity, cycle life, C-rate, and performance tests at different temperatures.

    Ability to interpret test results and diagnose failures, identifying root causes and proposing solutions.

    Experience using specialized testing equipment: battery analyzers, cyclers, and climate chambers.

    Knowledge of relevant safety standards and regulations for battery handling and testing.

  • Ability to analyze test data using specialized software for report generation and results visualization.
  • Ability to evaluate the impact of different factors (temperature, current, age) on battery performance and lifespan.
  • Proficiency in advanced diagnostic techniques: electrochemical impedance analysis (EIS), X-ray photoelectron spectroscopy (XPS), and scanning electron microscopy (SEM).

6. Performance Optimization and Validation of Batteries in the Laboratory

Here is the requested content:

6. Battery Performance Optimization and Validation in the Laboratory

Understand the principles of battery optimization, including material selection, cell design, and pack configuration.

Master simulation and modeling techniques to predict battery performance under various operating conditions, such as temperature, discharge current, and cycle life.

Learn experimental validation methods, including capacity, internal resistance, cycle life, and safety testing, following industry standards.

Analyze test data to identify areas for performance improvement and optimization, as well as to ensure battery safety and reliability.

Become familiar with the laboratory tools and equipment used for battery evaluation, such as charge/discharge analyzers, environmental chambers, and safety systems.

Understand the different types of batteries, including lithium-ion, nickel-metal hydride, and lead-acid, and their applications in various industries.

  • Apply the knowledge acquired in practical projects to optimize battery performance and validate their operation under real-world conditions.
  • testing de baterías

    Who this program is for:

    Laboratory battery testing course

    • Engineers with degrees in Aerospace Engineering, Mechanical Engineering, Industrial Engineering, Automation, or related fields.
    • Specialists from OEM rotorcraft/eVTOL companies, as well as professionals from MRO, consulting firms, and researchers from technology centers.
    • Personnel involved in areas such as Flight Testing, certification, avionics, control, and flight dynamics who wish to deepen their knowledge.
    • Representatives of regulatory bodies, authorities, and professionals related to the UAM/eVTOL field who need to develop specific skills in the area of compliance and current regulations.

    Recommended requirements: Basic knowledge of aerodynamics, control, and structures is suggested. Proficiency in ES/EN at a B2+ or C1 level. Availability of bridging tracks to cover any training gaps.

    • Standards-driven curriculum: you will work with CS-27/CS-29, DO-160, DO-178C/DO-254, ARP4754A/ARP4761, ADS-33E-PRF from the first module.
    • Accreditable laboratories (EN ISO/IEC 17025) with rotor bench, EMC/Lightning pre-compliance, HIL/SIL, vibrations/acoustics.
    • Evidence-oriented TFM: safety case, test plan, compliance dossierand operational limits.
    • Mentored by industry: teachers with experience in rotorcraft, tiltrotor, eVTOL/UAM and flight test.
    • Flexible modality (hybrid/online), international cohorts and support from SEIUM Career Services.
    • Ethics and security: safety-by-design approach, cyber-OT, DIH and compliance as pillars.

    1.1 Fundamentals of Battery Chemistry and Operation
    1.2 Types of Batteries: Comparative Analysis and Selection
    1.3 Essential Equipment and Tools for the Battery Laboratory
    1.4 Experimental Design: Planning and Methodology
    1.5 Performance Tests: Capacity, Power, and Efficiency
    1.6 Safety Tests: Overcharging, Short Circuits, and Leakage
    1.7 Failure Analysis: Causes and Diagnosis
    1.8 Data Analysis: Interpretation and Reporting
    1.9 Industry Standards and Regulations
    1.10 Case Studies: Practical Applications and Results

    2.2 Introduction to Electrochemistry and Battery Operation
    2.2 Types of Batteries: Chemistry and Characteristics
    2.3 Key Battery Parameters: Capacity, Voltage, Current, Cycle Life
    2.4 Safe Handling and Storage of Batteries
    2.5 Basic Testing and Measurement Equipment
    2.6 Relevant Regulations and Standards
    2.7 Glossary of Technical Terms

    2.2 Capacity and Discharge Testing
    2.2 Analysis of Charge and Discharge Curves
    2.3 Internal Resistance Testing
    2.4 Cycle Life Testing
    2.5 Temperature and Thermal Stress Testing
    2.6 Electrochemical Impedance Analysis (EIS)
    2.7 Fault Detection Techniques

    3.2 Sample Preparation and Laboratory Protocols
    3.2 Use of Laboratory Equipment: Potentiostats, Battery Analyzers
    3.3 Measurement Techniques: Voltage, Current, Temperature
    3.4 Evaluation of Charge and Discharge Capacity
    3.5 Data Analysis and Report Generation
    3.6 Risk Management The Laboratory
    3.7 Equipment Calibration and Maintenance

    4.2 Diagnosing Common Battery Failures
    4.2 Root Cause Analysis (RCA)
    4.3 Visual and Non-Destructive Inspection Techniques
    4.4 Use of Advanced Diagnostic Tools
    4.5 Interpreting Results and Recommendations
    4.6 Failure Mitigation Strategies
    4.7 Documenting and Recording Diagnostics

    5.2 Optimizing Battery Performance
    5.2 Evaluating Energy Efficiency
    5.3 Validation Testing: Compliance with Specifications
    5.4 Durability and Resistance Testing
    5.5 Analyzing Battery Lifespan
    5.6 Optimizing Charge and Discharge Cycles
    5.7 Preparing Validation Reports

    6.2 Researching New Battery Technologies
    6.2 Designing and Conducting Controlled Experiments
    6.3 Analyzing Experimental Data
    6.4 Battery Modeling and Simulation
    6.5 Validating Predictive Models
    6.6 Implementing Design Improvements
    6.7 Publishing Results and conclusions

    7.2 Dissection and component analysis techniques
    7.2 Microscopy and materials analysis
    7.3 Spectroscopy and chemical analysis techniques
    7.4 Analysis of gas emitted by batteries
    7.5 Interpretation of analysis results
    7.6 Materials characterization
    7.7 Preparation of detailed analysis reports

    8.2 Validation of battery designs and prototypes
    8.2 Performance testing under real-world conditions
    8.3 Optimization of design parameters
    8.4 Risk and safety analysis
    8.5 Certification and regulatory compliance
    8.6 Continuous improvement strategies
    8.7 Implementation of quality control processes

    3.3 Equipment Selection and Laboratory Preparation
    3.2 Test Methods and Applicable Standards
    3.3 Performance and Capacity Measurement
    3.4 Life Cycle and Degradation Analysis
    3.5 Safety and Security Testing
    3.6 Internal Resistance and Conductance Evaluation
    3.7 Troubleshooting and Root Cause Analysis
    3.8 Battery Model Validation
    3.9 Documentation and Results Reporting
    3.30 Quality Control and Accuracy Assurance

    4.4 Advanced Battery Testing and Analysis in a Laboratory Setting
    4.2 Rigorous Battery Dissection and Evaluation in a Laboratory Setting
    4.3 Comprehensive Battery Evaluation: Laboratory Techniques
    4.4 Battery Analysis: Laboratory Techniques and Tests
    4.5 Expert Testing and Diagnostics of Laboratory Batteries
    4.6 Performance Optimization and Validation of Batteries in a Laboratory Setting
    4.7 In-Depth Research and Validation of Batteries in a Controlled Environment
    4.8 Detailed Analysis and Validation of Batteries in a Laboratory Setting

    5.5 Capacity and Life Cycle Testing in the Laboratory
    5.5 Impedance Analysis and Electrochemical Spectroscopy
    5.3 Performance Testing at Different Temperatures and Conditions
    5.4 Safety Assessment and Thermal Management
    5.5 Gas and Decomposition Product Analysis
    5.6 Experimental Design and Quality Control
    5.7 Data Interpretation and Report Writing
    5.8 Testing Standards and Regulations

    5.5 Safe and Controlled Battery Dismantling
    5.5 Visual and Photographic Analysis of Components
    5.3 Corrosion and Degradation Assessment
    5.4 Internal Structure and Materials Analysis
    5.5 Measurement of Physical and Chemical Properties
    5.6 Microscopy and Advanced Imaging Techniques
    5.7 Fault Identification and Root Cause Analysis
    5.8 Preparation of Detailed Assessment Reports

    3.5 Controlled Charge and Discharge Techniques
    3.5 Charge and Discharge Analysis at Different Rates
    3.3 Internal Resistance and Conductivity Testing
    3.4 Measurement and Analysis of Self-discharge
    3.5 Impact and vibration testing
    3.6 Safety and overload testing
    3.7 Data analysis and technical report generation
    3.8 Compliance with regulations and standards

    4.5 Performance and energy efficiency testing
    4.5 Failure analysis and anomaly detection
    4.3 Short-circuit and safety testing
    4.4 Lifespan and aging analysis
    4.5 Evaluation of the influence of environmental factors
    4.6 Battery simulation and modeling techniques
    4.7 Interpretation of results and report preparation
    4.8 Data analysis methodologies

    5.5 Diagnosis of common battery faults
    5.5 Interpretation of test data and analysis
    5.3 Non-destructive diagnostic techniques
    5.4 Degradation and aging analysis
    5.5 Safety and risk assessment
    5.6 Preparation of accurate diagnostic reports
    5.7 Maintenance and repair recommendations
    5.8 Compliance with regulations and standards

    6.5 Performance optimization in different Conditions
    6.5 Capacity and Efficiency Validation
    6.3 Performance and Durability Testing
    6.4 Analysis of the Influence of Materials and Design
    6.5 Optimization of Thermal Management and Safety
    6.6 Validation of Charging and Discharging Protocols
    6.7 Preparation of Detailed Technical Reports
    6.8 Continuous Performance Improvement and Validation

    7.5 Design of Controlled Laboratory Experiments
    7.5 Performance Testing under Simulated Conditions
    7.3 Lifespan and Reliability Analysis
    7.4 Safety and Security Assessment
    7.5 Degradation and Failure Analysis
    7.6 Validation of Models and Simulations
    7.7 Preparation of Research Reports
    7.8 Documentation and Presentation of Results

    8.5 Failure Analysis and Anomaly Detection
    8.5 Performance and Efficiency Testing
    8.3 Safety and Security Assessment
    8.4 Degradation and Aging Analysis
    8.5 Validation of Models and Simulations
    8.6 Interpretation of Results and Conclusions
    8.7 Preparation of Technical Reports detailed
    8.8 Compliance with regulations and standards

    6.6 Introduction to laboratory battery testing: types, purpose, and safety.

    6.2 Battery selection and preparation for testing: criteria and best practices.

    6.3 Battery testing equipment: operation and calibration.

    6.4 Basic laboratory tests: capacity, internal resistance, and cycle life.

    6.5 Test data analysis: interpretation of results and reporting.

    6.6 Advanced tests: thermography and electrochemical impedance analysis (EIS).

    6.7 Factors affecting battery performance and testing.
    6.8 The impact of batteries on electric mobility.

    6.9 Management and security of test data.

    6.60 Failure analysis and preliminary diagnosis.

    2.6 Safe battery disassembly: techniques and precautions.

    2.2 Visual evaluation of components: cells, modules, and battery management systems (BMS). 2.3 Post-disassembly electrical testing: voltage and current measurement.

    2.4 Chemical analysis of components: electrolyte and active materials.

    2.5 Destructive and non-destructive testing methods.

    2.6 Failure identification: causes and effects.

    2.7 Analysis of battery components and materials.
    2.8 Safety considerations for handling battery components.

    2.9 Sample preparation and storage.

    2.60 Evaluation report and documentation.

    3.6 Laboratory techniques: basic laboratory techniques for evaluation.
    3.2 Technique selection: criteria and best practices.

    3.3 Laboratory instrumentation and equipment: operation and calibration.

    3.4 Electrochemical tests: polarization, discharge curves, EIS.

    3.5 Environmental tests: temperature, humidity, vibration.

    3.6 Mechanical tests: compression, tensile, impact. 3.7 Data Validation: Analysis of Obtained Information
    3.8 Sample Management and Traceability
    3.9 Interpretation of Results and Reporting
    3.60 Quality Control in the Laboratory

    4.6 Laboratory Testing: Laboratory Tests and Analysis
    4.2 Equipment Preparation and Calibration: Equipment Use
    4.3 Life Cycle Testing: Conditions and Procedures
    4.4 Safety Testing: Short Circuits, Overloads, Over-Discharges
    4.5 Performance Analysis: Capacity, Efficiency, Power
    4.6 Failure Analysis: Identification of Causes and Effects
    4.7 Analytical Techniques: Interpretation and Results
    4.8 Test Design: Test Design and Planning
    4.9 Results Reporting: Presentation of Results and Conclusions
    4.60 Test Documentation: Documentation and Traceability

    5.6 Battery Diagnostics: Diagnostic Methodologies and Techniques
    5.2 Data Analysis: Analysis and Interpretation of Obtained Data
    5.3 Non-Destructive Testing: Inspection Techniques
    5.4 Characterization Techniques: Parameter Analysis
    5.5 Fault Identification: Identification of Faults, Modes, and Causes
    5.6 Battery Condition Assessment: Estimation of Service Life
    5.7 Results Validation: Correlation of Results and Conclusions
    5.8 Test Design: Test Design and Validation
    5.9 Results Reporting: Presentation and Discussion of Results
    5.60 Case Studies: Application to Different Types of Batteries

    6.6 Optimization: Optimization Strategies and Methods
    6.2 Performance Parameters: Battery Performance and Durability
    6.3 Validation: Validation Methods and Performance Tests
    6.4 Scenario Simulation: Battery Simulation and Modeling 6.5 Efficiency Improvement: Optimization and Energy Efficiency

    6.6 Data Analysis: Interpretation of Results and Data Reporting

    6.7 Test Design: Design and Planning of Tests

    6.8 Case Studies: Application to Different Types of Batteries

    6.9 Results Report: Presentation of Results and Conclusions

    6.60 Quality Control: Quality Control and Continuous Improvement

    7.6 Research and Validation: Research Methodologies
    7.2 Controlled Environment: Environment and Equipment Design

    7.3 Sample Preparation: Sample Preparation and Quality Control

    7.4 Performance Testing: Performance Testing and Validation

    7.5 Data Analysis: Data Interpretation and Analysis

    7.6 Modeling and Simulation: Battery Modeling and Simulation

    7.7 Validation: Data Analysis and Validation of Results

    7.8 Experimental Design: Design and Planning of Experiments 7.9 Results Report: Presentation and conclusions of results.

    7.60 Data Security and Management: Security protocols and data management.

    8.6 Detailed Analysis: Data analysis and results.

    8.2 Sample Preparation: Sample preparation and procedures.

    8.3 Performance Testing: Testing and validation of results.

    8.4 Safety Testing: Testing and validation of results.

    8.5 Analytical Techniques: Analysis and characterization techniques.

    8.6 Validation: Validation of results and conclusions.

    8.7 Experimental Design: Experimental design and analysis.

    8.8 Case Studies: Analysis of case studies and application.

    8.9 Results Report: Presentation of results and conclusions.

    8.60 Data Security and Management: Security protocols and data management.

    • Hands-on methodology: test-before-you-trust, design reviews, failure analysis, compliance evidence.
    • Software (depending on licenses/partners): MATLAB/Simulink, Python (NumPy/SciPy), OpenVSP, SU2/OpenFOAM, Nastran/Abaqus, AMESim/Modelica, acoustics tools, planning toolchains DO-178C.
    • SEIUM Laboratories: scale rotor bench, vibrations/acoustics, EMC/Lightning pre-compliance, HIL/SIL for AFCS, data acquisition with strain gauging.
    • Standards and compliance: EN 9100, 17025, ISO 27001, GDPR.

    Capstone-type projects

    Admissions, fees, and scholarships

    • Profile: Background in Computer Engineering, Mathematics, Statistics, or related fields; practical experience in NLP and valued information retrieval systems.
    • Documentation: Updated CV, academic transcript, SOP/statement of purpose, project examples or code (optional).
    • Process: Application → Technical evaluation of profile and experience → Technical interview → Review of case studies → Final decision → Enrollment.
    • Fees:
      • Single payment: 10% discount.
      • Payment in 3 installments: No fees; 30% upon registration + 2 equal monthly payments of the remaining 35%.

        Monthly payment: available with a 7% commission on the total; annual review.

        Scholarships: based on academic merit, financial need, and promoting inclusion; agreements with companies in the sector for partial or full scholarships.

        See “Calendar & Calls for Applications,” “Scholarships & Grants,” and “Fees & Financing” in the SEIUM mega-menu.

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    F. A. Q

    Frequently asked questions

    Yes, we have international certification

    Yes: experimental models, real data, applied simulations, professional environments, real case studies.

    It is not mandatory. We offer leveling tracks and tutoring.

    Completely. It covers e-propulsion, integration, and emerging regulations (SC-VTOL).

    Recommended. There are also internal challenges and consortiums.

    Yes. Online/hybrid modality with planned labs and visa support (see “Visa & Residence”).

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