CourseCivil, Rail & Smart Cities Enrolment open

Course in Rust Removal from Vintage Chassis

Online 300-hour course in rust removal from vintage chassis. 6 modules covering ISO 8501-1 (degrees of rust and preparation grades of steel surfaces), ISO 8504-2 (preparation by abrasive blast cleaning) and advanced Excel (process control). Assigned tutor and open enrolment.

Duration300 h
ModeHybrid
LanguageEnglish / Spanish
Start datesOctober / March
LocationEurope (Madrid)
AwardSEIUM Institute diploma
Virtual lab · try it before you enrol

Take the controls.

Run a real engineering trade-off from this programme. Move the sliders, watch the model react in real time and beat the challenge.

SIM · LIVE ●
Learning outcomes

What you will be able to do

01

Assess the degree of corrosion of a chassis according to ISO 8501-1.

02

Select between mechanical, chemical and electrolytic methods depending on the part.

03

Apply blast-cleaning techniques, controlling abrasive, pressure and roughness.

04

Carry out chemical pickling and electrolysis safely, with waste management.

05

Treat cavities and enclosed areas without dismantling the vehicle.

06

Verify the final cleanliness by measuring saline contamination and anchor profile.

07

Protect the treated structure with an appropriate anti-corrosion system.

Profile

Who it's for

  • Surface treatment technician wishing to specialise in Rust Removal from Vintage Chassis.
  • Chassis and bodywork restorer wishing to specialise in Rust Removal from Vintage Chassis.
  • Classic vehicle panel beater wishing to specialise in Rust Removal from Vintage Chassis.
  • Blasting and pickling operator wishing to specialise in Rust Removal from Vintage Chassis.
  • Restoration workshop manager wishing to specialise in Rust Removal from Vintage Chassis.
  • Anti-corrosion protection technician wishing to specialise in Rust Removal from Vintage Chassis.
  • Engineering or science graduates seeking to enter classic restoration workshops.
Standards & tools

What you'll work with

  • ISO 8501-1 (degrees of rust and preparation grades of steel surfaces)
  • ISO 8504-2 (preparation by abrasive blast cleaning)
  • ISO 8504-3 (hand and power tool cleaning)
  • ISO 8502-6 (extraction of soluble salts, Bresle method)
  • ISO 12944-4 (types of surface and their preparation)
  • RD 374/2001 (protection against chemical agents)
  • Regulation (EC) No 1907/2006 (REACH)
Syllabus

6 modules · 300 h

  1. 1.1Mechanism of steel corrosion
  2. 1.2Surface, lamellar and perforating rust
  3. 1.3Corrosion in cavities and overlaps
  4. 1.4Galvanic corrosion between materials
  5. 1.5Assessing the real extent
  6. 1.6Measuring remaining thickness
  7. 1.7Structural zones and their criticality
  8. 1.8Decision: treat, repair or replace
  9. 1.9Documenting the initial condition
  10. 1.10Workshop: diagnosis of corrosion on a chassis
  1. 2.1Brushing and grinding
  2. 2.2Discs, brushes and their aggressiveness
  3. 2.3Needle gun and hammering
  4. 2.4Localised blasting
  5. 2.5Access to interior areas
  6. 2.6Risk of thinning the sheet metal
  7. 2.7Control of heat generated
  8. 2.8Protection of sound areas
  9. 2.9Performance and working time
  10. 2.10Practical: mechanical cleaning of a section
  1. 3.1Acid pickling agents and their handling
  2. 3.2Pickling gel for vertical surfaces
  3. 3.3Bath immersion and its logistics
  4. 3.4Neutralising and complete rinsing
  5. 3.5Risk of acid retained in overlaps
  6. 3.6Rust converters and their scope
  7. 3.7Chelating agents and mild products
  8. 3.8Compatibility with non-ferrous metals
  9. 3.9Management of waste generated
  10. 3.10Practical: chemical treatment of a part
  1. 4.1Principle of electrolytic reduction
  2. 4.2Setting up the bath and electrodes
  3. 4.3Electrolyte and its preparation
  4. 4.4Current, voltage and times
  5. 4.5Large parts and sector-specific baths
  6. 4.6Advantages over acid pickling
  7. 4.7Risk of hydrogen and embrittlement
  8. 4.8Post-cleaning and drying
  9. 4.9Process control
  10. 4.10Practical: electrolysis of a chassis part
  1. 5.1Endoscope inspection
  2. 5.2Access through drill holes and their subsequent sealing
  3. 5.3Injectable products for cavities
  4. 5.4Washing and drying interiors
  5. 5.5Treatment without removing the chassis
  6. 5.6Protection of nearby elements
  7. 5.7Limitations of on-site treatment
  8. 5.8Verification of the result
  9. 5.9Recording treated areas
  10. 5.10Practical: treatment of a closed cavity
  1. 6.1Time window before protecting
  2. 6.2Primers on clean metal
  3. 6.3Paint systems for chassis
  4. 6.4Waxes and oils for cavities
  5. 6.5Protection of underbody and stone chipping
  6. 6.6Drainage points and their cleaning
  7. 6.7Periodic inspection after treatment
  8. 6.8Common errors and rust reappearance
  9. 6.9Documented real cases
  10. 6.10Final project: rust removal plan for a chassis
Methodology, software & labs

How you'll learn

Training 100 % online on the SEIUM campus, with downloadable material, recorded classes and assigned technical tutor. No fixed timetables: the student progresses at their own pace within the intake, which allows it to be combined with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is advanced Excel (process control), PosiSoft (thickness measurement), ImageJ, AutoCAD (chassis drawings), in free, academic or evaluation versions. Tests are studied on real procedures for abrasive blasting in booths, chemical baths and electrolysis of parts, measurement of soluble salts and surface roughness. Assessment is continuous per module plus the final integrating project.

Accreditable laboratories(EN ISO/IEC 17025) with rotor test rig, EMC/Lightning pre-compliance, HIL/SIL, vibration/acoustics.
Evidence-oriented Master's Thesis:safety case, test plan, compliance dossier and operational limits.
Industry mentoring:lecturers with experience in training, , eVTOL/UAM and flight test.
Flexible format(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:a safety-by-design approach, cyber-OT, DIH and compliance as pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Time window before protecting

Assess the degree of corrosion of a chassis according to ISO 8501-1.

Primers on clean metal

Select between mechanical, chemical and electrolytic methods depending on the part.

Paint systems for chassis

Apply blast-cleaning techniques, controlling abrasive, pressure and roughness.

Waxes and oils for cavities

Carry out chemical pickling and electrolysis safely, with waste management.

Protection of underbody and stone chipping

Treat cavities and enclosed areas without dismantling the vehicle.

Career opportunities

Where this takes you

Surface treatment technicianChassis and bodywork restorerClassic vehicle panel beaterBlasting and pickling operatorRestoration workshop managerAnti-corrosion protection technician
Admissions & scholarships

Requirements

  • No prior degree required.
  • Internet connection and a computer capable of running the programme's software.
  • Sufficient Spanish to follow the reading of technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme consists of 300 hours in total, spread over 3 to 5 months. That is an average of 10 to 15 hours per week, compatible with a full-time job.

Work is done with advanced Excel (process control), PosiSoft (thickness measurement), ImageJ, AutoCAD (chassis drawings). Free, academic or evaluation versions are used, and the tutor indicates the free alternative where one exists.

An own diploma from SEIUM upon passing the continuous assessment and the integrating project. It is in-house training, not an official qualification from the Ministry.

Yes. Modules passed in a course or postgraduate diploma in the same area can be credited towards the advanced programme. Check the credit transfer policy when you enrol.

Course in Rust Removal from Vintage ChassisEnrol
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