CourseDefense, Military Engineering & Land Systems Applications open

Course in Ethics in Material Fatigue Testing

Online 300-hour course in ethics in material fatigue testing. 6 modules covering ASTM E466 (constant-amplitude axial fatigue testing of metals), ASTM E739 (statistical analysis of fatigue data) and ANSYS nCode DesignLife. Assigned tutor and open enrolment.

Duration300 h
ModeOnline
Start datesSet by the faculty
AwardSEIUM Institute certificate
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Learning outcomes

What you will be able to do

01

Understand the technical fundamentals of material fatigue and its testing.

02

Apply rigorous statistical methods to the treatment of fatigue data.

03

Identify malpractices such as the selection or manipulation of specimens and results.

04

Analyse the engineer's responsibility in certification processes.

05

Evaluate the ethical implications of fatigue in critical defence systems.

06

Manage the safety and sustainability of the testing laboratory.

07

Draft an ethical protocol for a fatigue testing campaign.

Profile

Who it's for

  • Fatigue test engineer who wants to specialise in Ethics in Material Fatigue Testing.
  • Laboratory quality manager who wants to specialise in Ethics in Material Fatigue Testing.
  • Structural integrity engineer who wants to specialise in Ethics in Material Fatigue Testing.
  • Materials certification technician who wants to specialise in Ethics in Material Fatigue Testing.
  • Airworthiness specialist who wants to specialise in Ethics in Material Fatigue Testing.
  • Materials mechanics researcher who wants to specialise in Ethics in Material Fatigue Testing.
  • Graduates in engineering or sciences seeking to enter the aerospace industry.
Standards & tools

What you'll work with

  • ASTM E466 (constant-amplitude axial fatigue testing of metals)
  • ASTM E739 (statistical analysis of fatigue data)
  • ISO 12107 (statistical methods for fatigue data analysis)
  • ISO/IEC 17025 (competence of testing laboratories)
  • ASTM D3479 (tension-tension fatigue of composites)
  • EN 9100 (aerospace and defence quality management)
  • Ley 31/1995 (occupational risk prevention)
Syllabus

6 modules · 300 h

  1. 1.1Load cycles, amplitude and the R-ratio
  2. 1.2S-N curves and the fatigue limit
  3. 1.3Low- and high-cycle fatigue
  4. 1.4Fracture mechanics and Paris' law
  5. 1.5Axial fatigue testing according to ASTM E466
  6. 1.6Crack propagation according to ASTM E647
  7. 1.7Effect of notches, surface finish and residual stresses
  8. 1.8Fatigue in welded joints
  9. 1.9Damage tolerance in aerospace structures
  10. 1.10Laboratory: critical reading of an S-N curve
  1. 2.1Intrinsic scatter of fatigue results
  2. 2.2Statistical planning according to ISO 12107
  3. 2.3Sample size and confidence level
  4. 2.4Handling of interrupted tests (runouts)
  5. 2.5Unjustified removal of outliers
  6. 2.6Extrapolation beyond the tested range
  7. 2.7Measurement uncertainty reports
  8. 2.8Reproducibility between laboratories
  9. 2.9Raw data, metadata and traceability
  10. 2.10Practice: detecting manipulation in a data set
  1. 3.1Testing as the basis for component certification
  2. 3.2Laboratory accreditation according to ISO/IEC 17025
  3. 3.3Laboratory independence from the client
  4. 3.4Safety factors and design margins
  5. 3.5Consequences of fatigue failures: the Comet and Aloha cases
  6. 3.6Commercial pressure and delivery deadlines
  7. 3.7Technical sign-off and professional responsibility
  8. 3.8Recording deviations from procedure
  9. 3.9Communicating unfavourable results
  10. 3.10Case study: the Comet accident as an ethical dilemma
  1. 4.1Load spectra for military vehicles and aircraft
  2. 4.2Service life and life extension of platforms
  3. 4.3Aircraft structural integrity programmes (ASIP)
  4. 4.4Testing of legacy components and obsolescence
  5. 4.5Pressure to keep fleets operational
  6. 4.6Crew safety versus availability
  7. 4.7Confidentiality of defence fatigue data
  8. 4.8University–defence collaboration in testing
  9. 4.9Transparency towards airworthiness authorities
  10. 4.10Case study: life extension of a helicopter
  1. 5.1Risks of servo-hydraulic machines
  2. 5.2Protection against fragment projection
  3. 5.3Training and authorisation of operators
  4. 5.4Energy consumption of long-duration tests
  5. 5.5Management of specimens and metal waste
  6. 5.6Reusing data to reduce testing
  7. 5.7Numerical simulation as a complement
  8. 5.8Staff wellbeing during extended shifts
  9. 5.9Maintenance and calibration plan
  10. 5.10Workshop: risk assessment of a fatigue machine
  1. 6.1Selection of material and application
  2. 6.2Design of the test plan
  3. 6.3Statistical and acceptance criteria
  4. 6.4Data custody procedure
  5. 6.5Management of adverse results
  6. 6.6Laboratory safety measures
  7. 6.7Internal audit plan
  8. 6.8Team code of conduct
  9. 6.9Report and presentation
  10. 6.10Final review with the tutor
Methodology, software & labs

How you'll learn

100% online training on the SEIUM campus, with downloadable materials, recorded classes and an assigned technical tutor. No fixed timetable: students progress at their own pace within the enrolment period, making it possible to combine study with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is ANSYS nCode DesignLife, MATLAB, Minitab, Python (SciPy), in free, academic or evaluation versions. Tests are studied using real procedures from servo-hydraulic fatigue test rigs, statistical analysis of S-N curves and laboratory data integrity audits. Assessment is continuous by module, plus the final integrative project.

Accreditable laboratories(EN ISO/IEC 17025) with a rotor test rig, EMC/Lightning pre-compliance, HIL/SIL, vibration/acoustics.
Evidence-oriented final project:safety case, test plan, compliance dossier and operational limits.
Industry mentoring:lecturers with experience in training, , eVTOL/UAM and flight test.
Flexible format(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:a safety-by-design approach, with cyber-OT, DIH and compliance as its pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Selection of material and application

Understand the technical fundamentals of material fatigue and its testing.

Design of the test plan

Apply rigorous statistical methods to the treatment of fatigue data.

Statistical and acceptance criteria

Identify malpractices such as the selection or manipulation of specimens and results.

Data custody procedure

Analyse the engineer's responsibility in certification processes.

Management of adverse results

Evaluate the ethical implications of fatigue in critical defence systems.

Career opportunities

Where this takes you

Fatigue test engineerLaboratory quality managerStructural integrity engineerMaterials certification technicianAirworthiness specialistMaterials mechanics researcher
Admissions & scholarships

Requirements

  • No prior degree is required.
  • Internet connection and a computer capable of running the programme's software.
  • Sufficient Spanish to follow technical standards documentation.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme consists of 300 hours in total, spread over 3 to 5 months. That is between 10 and 15 hours a week on average, compatible with full-time work.

The programme uses ANSYS nCode DesignLife, MATLAB, Minitab and Python (SciPy). Free, academic or evaluation versions are used, and the tutor indicates the free alternative where one exists.

A SEIUM diploma of your own upon passing the continuous assessment and the integrative project. It is in-house training, not an official qualification from the Ministry.

Yes. Modules passed in a course or postgraduate diploma in the same area are recognised towards the advanced programme. Check the recognition policy when you enrol.

Course in Ethics in Material Fatigue TestingEnrol
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