CourseElectromobility, Batteries & Hydrogen Enrolment open

Course in Predictive Maintenance with Big Data

Online 300-hour course in predictive maintenance with big data. 6 modules covering ISO 55001, ISO 17359 and Apache Spark. Assigned tutor and open enrolment.

Duration300 h
ModeOnline
Start datesOctober / March
LocationEurope (Madrid)
AwardSEIUM Institute diploma
Virtual lab · try it before you enrol

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Learning outcomes

What you will be able to do

01

Select maintenance strategies based on asset criticality.

02

Apply condition monitoring techniques to energy assets.

03

Design big data architectures for maintenance data.

04

Develop predictive models of failure and remaining useful life.

05

Validate models with failure histories and control false alarms.

06

Integrate predictions into maintenance planning.

07

Carry out a predictive maintenance project using real data.

Profile

Who it's for

  • Reliability engineer looking to specialise in Predictive Maintenance with big data.
  • Industrial data scientist looking to specialise in Predictive Maintenance with big data.
  • Maintenance manager for energy assets looking to specialise in Predictive Maintenance with big data.
  • Condition monitoring engineer looking to specialise in Predictive Maintenance with big data.
  • Asset management analyst looking to specialise in Predictive Maintenance with big data.
  • Industrial data architect looking to specialise in Predictive Maintenance with big data.
  • Engineering or science graduates looking to enter renewable generation.
Standards & tools

What you'll work with

  • ISO 55001
  • ISO 17359
  • ISO 13374
  • IEC 60599
  • ISO 10816-21
  • IEC 60812
  • SAE JA1011
  • EN 13306
Syllabus

6 modules · 300 h

  1. 1.1Corrective, preventive and predictive maintenance
  2. 1.2Condition-based maintenance
  3. 1.3Reliability-centred maintenance RCM
  4. 1.4Failure mode, effects and criticality analysis FMECA
  5. 1.5P-F curves and the detection window
  6. 1.6MTBF, MTTR and availability indicators
  7. 1.7Asset management according to ISO 55000
  8. 1.8Asset lifecycle costs
  9. 1.9Criticality of energy assets
  10. 1.10Workshop: FMECA of a power transformer
  1. 2.1Vibration analysis in wind turbines
  2. 2.2Dissolved gas analysis in transformers
  3. 2.3Partial discharges in cables and switchgear
  4. 2.4Thermography of electrical equipment
  5. 2.5Oil and particle analysis
  6. 2.6Monitoring of bearings and gearboxes
  7. 2.7Drone inspection and imaging
  8. 2.8SCADA data from renewable plants
  9. 2.9IoT sensors and data acquisition
  10. 2.10Laboratory: transformer diagnosis using DGA
  1. 3.1Volume, velocity and variety of industrial data
  2. 3.2Data lakes and lakehouses
  3. 3.3Data ingestion with Kafka
  4. 3.4Distributed processing with Spark
  5. 3.5Time-series databases
  6. 3.6Industrial historians and PI System
  7. 3.7Cloud and edge computing
  8. 3.8Data quality and contextualisation
  9. 3.9Asset data governance
  10. 3.10Practice: vibration data pipeline with Spark
  1. 4.1Anomaly detection using normal behaviour models
  2. 4.2Estimation of remaining useful life RUL
  3. 4.3Survival models and Weibull
  4. 4.4LSTM networks for time series
  5. 4.5Physical and hybrid models
  6. 4.6Failure mode classification
  7. 4.7Alarm thresholds and false positives
  8. 4.8Validation with failure histories
  9. 4.9Explainability of predictions
  10. 4.10Case study: failure prediction in wind turbine gearboxes
  1. 5.1Integration with CMMS and work orders
  2. 5.2Risk-based intervention planning
  3. 5.3Spare parts management with prediction
  4. 5.4Asset health dashboards
  5. 5.5Model deployment and monitoring
  6. 5.6Return on investment of predictive maintenance
  7. 5.7Team organisation and competencies
  8. 5.8Cybersecurity of operational data
  9. 5.9Success stories in wind farms and substations
  10. 5.10Case study: predictive maintenance plan for a substation
  1. 6.1Selection of the asset and failure mode
  2. 6.2Criticality analysis
  3. 6.3Definition of variables and sensors
  4. 6.4Data architecture
  5. 6.5Development of the predictive model
  6. 6.6Validation and alarm thresholds
  7. 6.7Integration with maintenance management
  8. 6.8Economic evaluation
  9. 6.9Report and presentation
  10. 6.10Final review with the tutor
Methodology, software & labs

How you'll learn

100% online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. No fixed timetable: students progress at their own pace within the intake, which makes it possible to combine the programme with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is Apache Spark, Apache Kafka, AVEVA PI System, Python (scikit-learn, TensorFlow), IBM Maximo, in free, academic or evaluation versions. Tests are studied using real transformer diagnostic procedures through dissolved gas analysis, failure prediction in wind turbine gearboxes, and the design of a condition data pipeline. Assessment is continuous by module plus the final integrating project.

Accreditable laboratories(EN ISO/IEC 17025) with rotor test rig, EMC/Lightning pre-compliance, HIL/SIL, vibration/acoustics.
Evidence-oriented final project:safety case, test plan, compliance dossier and operational limits.
Industry mentoring:faculty with experience in training, , eVTOL/UAM and flight test.
Flexible format(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:a safety-by-design approach, cyber-OT, DIH and compliance as core pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Asset and failure mode selection

Select maintenance strategies based on asset criticality.

Criticality analysis

Apply condition monitoring techniques to energy assets.

Definition of variables and sensors

Design big data architectures for maintenance data.

Data architecture

Develop predictive models of failure and remaining useful life.

Development of the predictive model

Validate models with failure histories and control false alarms.

Career opportunities

Where this takes you

Reliability engineerIndustrial data scientistMaintenance manager for energy assetsCondition monitoring engineerAsset management analystIndustrial data architect
Admissions & scholarships

Requirements

  • No prior degree is required.
  • Internet connection and a computer capable of running the programme's software.
  • Sufficient command of Spanish to follow technical standards documentation.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 300 hours spread over 3 to 5 months. That is an average of 10 to 15 hours per week, compatible with a full-time job.

The programme works with Apache Spark, Apache Kafka, AVEVA PI System, Python (scikit-learn, TensorFlow) and IBM Maximo. Free, academic or evaluation versions are used, and the tutor indicates the free alternative where one exists.

A SEIUM diploma upon passing the continuous assessment and the integrating project. It is in-house training, not an official qualification from the Ministry.

Yes. Modules passed in a course or postgraduate diploma in the same area are credited towards the higher programme. Check the recognition policy when you enrol.

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