3D Printed Parts Qualification Course

About our

The 3D Printed Parts Qualification Course focuses on the evaluation and certification of components manufactured using 3D printing technology. It covers the use of non-destructive testing (NDT) methods, materials analysis, and featured electrical analysis (FEA) simulation techniques to ensure the quality and structural integrity of the parts. The course focuses on the application of industry standards and understanding the specific properties of materials used in 3D printing, such as polymers and metals.

The course offers hands-on training in the use of measuring equipment and software for defect assessment, dimensional verification, and mechanical strength analysis of the parts. Participants will learn to apply acceptance criteria and generate qualification reports, enabling them to work in roles such as quality engineers, additive manufacturing specialists, and materials analysts. The goal is to ensure the reliability of 3D printed components in various sectors.

3D Printed Parts Qualification Course

550 $

Competencies and results

What you will learn

1. Calibration and Optimization of 3D Parts: Expert Domain

  • Identify and correct errors in 3D models.
  • Optimize part design to reduce weight and improve performance.
  • Master the most widely used calibration and optimization software in the industry.
  • Understand the principles of additive manufacturing and their application in part optimization.
  • Analyze flap-lag-torsion, whirl flutter, and fatigue couplings.
  • Dimension laminates in composites, joints, and bonded joints using FE.
  • Implement damage tolerance and NDT (UT/RT/thermography).
  • Apply advanced numerical simulation (FEA) techniques to evaluate the structural integrity of parts.
  • Generate detailed technical reports on the calibration and optimization process.
  • Interpret test and analysis results to make informed design decisions.

2. In-depth Analysis of Structural Integrity in 3D Printing

2. **In-Depth Analysis of Structural Integrity in 3D Printing**

Explore and evaluate critical phenomena such as flap-lag-torsion couplings, whirl flutter, and the effects of fatigue in 3D printed designs.

Apply finite element (FE) analysis to dimension and optimize composite laminates, structural joints, and bonded joints, considering the specific properties of the materials used in 3D printing.

Integrate damage tolerance methodologies and non-destructive testing (NDT) techniques, including ultrasonic testing (UT), radiography (RT), and thermography, to ensure the integrity and reliability of printed structures.

3. Comprehensive user-oriented design and validation (from modeling to manufacturing)

You will learn to integrate the entire product development process, from initial model conception to final validation, applying user-centered methodologies. You will develop skills in parametric design, ergonomics, simulation, sustainable materials, 3D visualization, and manufacturing management, ensuring efficient, safe solutions that meet current industry standards.

4. Advanced Inspection and Certification of 3D Components

4. Advanced Inspection and Certification of 3D Components

  • Evaluate the structural integrity of components by analyzing complex couplings, including:
    • Flap-lag-torsion behavior in structures.
    • Whirl flutter phenomena and their implications.
    • Fatigue assessment and its impact on service life.
  • Apply finite element analysis (FEA) and dimensioning techniques to:
    • Design and analyze laminates in composite materials.
    • Optimize the design of joints and bonded joints.
  • Master advanced inspection and certification techniques Certification:

    Apply damage tolerance methodologies.

    Use non-destructive testing (NDT) methods, including:

    Ultrasonic testing (UT).

    Radiography (RT).

    Thermography.

5. Comprehensive Evaluation and Certification of 3D Printed Materials

5. Comprehensive Evaluation and Certification of 3D Printed Parts

In-depth analysis of the structural integrity of 3D printed parts, including the evaluation of critical couplings such as flap-lag-torsion, to identify and mitigate potential failure modes.

Study of crucial dynamic phenomena in component design, addressing whirl flutter and fatigue, to ensure the durability and safety of printed structures.

Mastery of laminate dimensioning techniques in composites using finite element (FE) analysis tools.

Application of knowledge in the design and analysis of structural and bonded joints with FE, optimizing load transfer and connection strength.

Implementation of damage assessment methodologies. , to predict and control the behavior of 3D printed parts in the presence of defects or damage.

  • Use of Non-Destructive Testing (NDT) techniques, including ultrasonic testing (UT), radiography (RT), and thermography, to evaluate the quality and integrity of printed materials and structures.
  • 6. Comprehensive Quality Control: Evaluating 3D Printed Materials

    • Design of methodologies for the inspection and verification of the quality of parts manufactured using 3D printing.
    • Identification and analysis of the key parameters that influence the quality of 3D printed parts, such as resolution, dimensional accuracy, mechanical strength, and porosity.
    • Application of non-destructive testing (NDT) techniques, such as visual inspection, dimensional measurement, and computed tomography, to evaluate material integrity and detect defects.
    • Interpretation of data obtained through NDT techniques, including the identification of defect patterns, the evaluation of their severity, and the determination of their impact on part performance.
    • Development of strategies for the continuous improvement of quality in 3D printing, including the optimization of manufacturing processes, the selection of appropriate materials, and the implementation of statistical controls.
    • Knowledge of applicable quality regulations and standards.
    • to 3D printing, including regulations in the aerospace, automotive, and medical industries.

      Evaluation of the influence of different types of 3D printers, materials, and technologies on the quality of final products.

      Management of documentation and quality records, including the creation of inspection reports, material traceability, and non-conformity management.

    Who this program is for:

    3D Printed Parts Qualification Course

    • Graduates in Aerospace Engineering, Mechanical, Industrial, Automatics or similar.
    • OEM rotorcraft/eVTOL professionals, MRO, consulting, technology centers.
    • Flight Test, certification, avionics, control and dynamics who seek specialization.
    • Regulators/authorities and UAM/eVTOL profiles that require compliance competencies.
    • Standards-driven curriculum: you will work with CS-27/CS-29, DO-160, DO-178C/DO-254, ARP4754A/ARP4761, ADS-33E-PRF from the first module.
    • Accreditable laboratories (EN ISO/IEC 17025) with rotor bench, EMC/Lightning pre-compliance, HIL/SIL, vibrations/acoustics.
    • Evidence-oriented TFM: safety case, test plan, compliance dossierand operational limits.
    • Mentored by industry: teachers with experience in rotorcraft, tiltrotor, eVTOL/UAM and flight test.
    • Flexible modality (hybrid/online), international cohorts and support from SEIUM Career Services.
    • Ethics and security: safety-by-design approach, cyber-OT, DIH and compliance as pillars.

    1.1 3D Calibration Fundamentals: Principles and Advanced Techniques

    1.2 Materials and Settings: Optimization for Various 3D Printing Technologies

    1.3 Calibration Software: Optimization Tools and Strategies

    1.4 Geometry and Design: Adjustments for Geometric Accuracy

    1.5 Post-Processing: Finish and Performance Optimization

    1.6 Printing Parameters: Fine-tuning for Optimal Quality

    1.7 Testing and Validation: Calibration Evaluation Methods

    1.8 Integrated Workflow: From Design to Final Optimization

    1.9 Troubleshooting: Identifying and Correcting Common Errors

    1.10 Case Studies: Real-World Applications and Best Practices

    2.2 Fundamentals of Structural Analysis in 3D Printing: Loads and Stresses

    2.2 Materials and Mechanical Properties in 3D Printing: Selection and Design

    2.3 Finite Element Analysis (FEA) for 3D Printed Parts: Configuration and Analysis

    2.4 Validation of Structural Models: Comparison with Real Data

    2.5 Common Structural Failures in 3D Printing: Identification and Prevention

    2.6 Structural Optimization: Design for Strength and Weight

    2.7 Design for Additive Manufacturing (DfAM): Structural Considerations

    2.8 Software and Tools for Structural Analysis in 3D Printing

    2.9 Case Studies: Structural Analysis of 3D Printed Components

    2.20 Standards and Regulations for Structural Analysis in 3D Printing

    3.3 Calibration and Optimization of 3D Parts: Advanced Methods

    3.2 Structural Integrity Analysis in 3D Printing: In-depth Techniques

    3.3 Quality and Accuracy Assessment in 3D Printing: Standards and Tests

    3.4 Advanced Inspection and Certification of 3D Components: Key Procedures

    3.5 Comprehensive Evaluation and Certification of 3D Printed Parts: Criteria and Approaches

    3.6 Comprehensive Quality Control: Evaluating 3D Printed Parts: Detailed Protocols

    3.7 Validation and Certification of 3D Printed Parts: Comprehensive Guide

    3.8 Refinement and Certification of 3D Quality: Strategies and Continuous Improvement

    4.4 Advanced Inspection Techniques in 3D Printing: Methodologies and Tools

    4.2 International Standards and Regulations for 3D Certification

    4.3 Non-Destructive Testing (NDT) Applied to 3D Printed Components

    4.4 Conformity Assessment: Dimensioning and Tolerances

    4.5 Material Certification in 3D Printing: Selection and Validation

    4.6 Failure and Defect Analysis in 3D Printed Components

    4.7 Design for Certification: Considerations and Strategies

    4.8 Auditing and Documentation in the 3D Certification Process

    4.9 Quality Management and Continuous Improvement in 3D Certification

    4.40 Case Studies: Successful 3D Certification Case Studies

    5.5. Selection and configuration of calibration tools.

    5.5. Optimization of printing parameters (temperature, speed, flow).

    5.3. Advanced software and hardware calibration techniques.

    5.4. Error analysis and troubleshooting of common problems.

    5.5. Design for 3D printing and geometric optimization.

    5.6. Materials and their properties in calibration.

    5.7. Specialized software for calibration and optimization.

    5.8. Calibration validation and verification tests.

    5.9. Calibration documentation and recording methods.

    5.50. Case studies: practical applications and results.

    5.5. Fundamentals of finite element analysis (FEA) in 3D printing.

    5.5. Selection of software and tools for structural analysis.

    5.3. Material properties and their impact on integrity.

    5.4. Loads and boundary conditions in structural analysis. 5.5. Stress, strain, and fatigue analysis.

    5.6. Design for structural strength in 3D printing.

    5.7. Optimizing designs for structural integrity.

    5.8. Evaluating the impact of defects on integrity.

    5.9. Interpreting results and generating reports.

    5.50. Case studies: practical applications and challenges.

    3.5. Methods for measuring quality and accuracy in 3D.

    3.5. Using measuring tools (calipers, 3D scanners, etc.).

    3.3. Tolerances and specifications in 3D printing.

    3.4. Analyzing dimensional accuracy and tolerances.

    3.5. Evaluating surface roughness and finish.

    3.6. Visual and non-destructive quality control.

    3.7. Techniques for comparing CAD and printed models.

    3.8. Defect analysis and problem-solving.

    3.9. Development and implementation of quality control procedures.

    3.50. Case studies: examples of evaluation and improvement.

    4.5. Advanced visual inspection of 3D components.

    4.5. Use of microscopes and automated inspection systems.

    4.3. Non-destructive testing (NDT) in 3D printing.

    4.4. Certification of components according to standards (ISO, ASTM, etc.).

    4.5. Documentation and traceability in inspection.

    4.6. Preparation of inspection and certification reports.

    4.7. Certification requirements for different industries.

    4.8. Quality control of suppliers and materials.

    4.9. Internal and external audits of inspection processes.

    4.50. Case studies: applications and challenges of certification.

    5.5. Methods for evaluating completed 3D prints. 5.5. Mechanical and physical testing of printed components.

    5.3. Selection of tests according to needs.

    5.4. Certification of 3D printed parts according to norms and standards.

    5.5. Failure analysis and corrective actions.

    5.6. Documentation and maintenance of evaluation records.

    5.7. Certification requirements for different sectors.

    5.8. Audits and quality management systems.

    5.9. Integration of certification into the manufacturing process.

    5.50. Case studies: examples of evaluation and certification.

    6.5. Fundamental principles of quality control.

    6.5. Implementation of a quality management system (QMS) in 3D printing.

    6.3. Risk analysis and quality control planning.

    6.4. Sampling techniques and statistical process control.

    6.5. Quality control at each stage of the printing process.

    6.6. Use of software for quality control.

    6.7. Internal and external audits.

    6.8. Continuous improvement and corrective and preventive actions.

    6.9. Certification and regulatory compliance.

    6.50. Case studies: implementation and success in quality control.

    7.5. Design of 3D printing validation processes.

    7.5. Development of validation protocols.

    7.3. Acceptance and rejection criteria.

    7.4. Testing and measurement techniques for validation.

    7.5. Documentation requirements for validation.

    7.6. Certification and approval process.

    7.7. Validation in different industries.

    7.8. Audits and regulatory compliance.

    7.9. Adaptation and continuous improvement of the validation process.

    7.50. Case studies: validation and certification cases.

    8.5. Quality Assessment in 3D Printing

    8.5. Optimizing Printing Processes

    8.3. Improving Material Quality

    8.4. Implementing Quality Control Tools

    8.5. Quality Certification and Standards

    8.6. Continuous Improvement and Skills Development

    8.7. Design for Quality in 3D Printing

    8.8. Quality Assurance in the Production Process

    8.9. Emerging Trends and Technologies in 3D Quality

    8.50. Case Studies: Excellence in Quality and Certification

    6.6 Introduction to 3D Metrology and its Application in Quality Control.

    6.2 Principles of Dimensional Inspection in 3D Printing.

    6.3 Selection of Quality Control Tools and Equipment for 3D Printed Materials.

    6.4 Inspection Planning and Design of Control Procedures.

    6.5 Analysis of Tolerances and Technical Specifications in the 3D Context.

    6.6 Advanced Measurement Techniques: 3D Scanning and CMM.

    6.7 Evaluation of Surface Roughness and Finishes.

    6.8 Identification and Analysis of Common Defects in 3D Printed Materials.

    6.9 Interpretation of Inspection Reports and Corrective Actions.

    6.60 Continuous Improvement and Optimization of the Quality Control Process.

    • Hands-on methodology: test-before-you-trust, design reviews, failure analysis, compliance evidence.
    • Software (depending on licenses/partners): MATLAB/Simulink, Python (NumPy/SciPy), OpenVSP, SU2/OpenFOAM, Nastran/Abaqus, AMESim/Modelica, acoustics tools, planning toolchains DO-178C.
    • SEIUM Laboratories: scale rotor bench, vibrations/acoustics, EMC/Lightning pre-compliance, HIL/SIL for AFCS, data acquisition with strain gauging.
    • Standards and compliance: EN 9100, 17025, ISO 27001, GDPR.

    Capstone-type projects

    Admissions, fees, and scholarships

    • Profile: Background in Computer Engineering, Mathematics, Statistics, or related fields; practical experience in NLP and valued information retrieval systems.
    • Documentation: Updated CV, academic transcript, SOP/statement of purpose, project examples or code (optional).
    • Process: Application → Technical evaluation of profile and experience → Technical interview → Review of case studies → Final decision → Enrollment.
    • Fees:
      • Single payment: 10% discount.
      • Payment in 3 installments: No fees; 30% upon registration + 2 equal monthly payments of the remaining 35%.

        Monthly payment: available with a 7% commission on the total; annual review.

        Scholarships: based on academic merit, financial need, and promoting inclusion; agreements with companies in the sector for partial or full scholarships.

        See “Calendar & Calls for Applications,” “Scholarships & Grants,” and “Fees & Financing” in the SEIUM mega-menu.

    Do you have any questions?

    Our team is ready to help you. Contact us, and we will respond as soon as possible.

    Please enable JavaScript in your browser to complete this form.

    F. A. Q

    Frequently asked questions

    Yes, we have international certification

    Yes: experimental models, real data, applied simulations, professional environments, real case studies.

    It is not mandatory. We offer leveling tracks and tutoring.

    Completely. It covers e-propulsion, integration, and emerging regulations (SC-VTOL).

    Recommended. There are also internal challenges and consortiums.

    Yes. Online/hybrid modality with planned labs and visa support (see “Visa & Residence”).

    Scroll to Top
    SEIUM – Institute of Advanced Engineering
    Privacy Overview

    This website uses cookies so that we can provide you with the best user experience possible. Cookie information is stored in your browser and performs functions such as recognising you when you return to our website and helping our team to understand which sections of the website you find most interesting and useful.