CourseMotorcycles & 2-Wheelers Applications open

Two-stroke engine course: theory and maintenance

Online course of 300 hours in two-stroke engines: theory and maintenance. 6 modules covering the two-stroke cycle, engine components, expansion chamber exhausts, lubrication and carburation, and maintenance and rebuilding, with ISO 13738, JASO M345 and MOTA 2-Stroke Simulation, with an assigned technical tutor.

Duration3 months
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute certificate
Virtual lab · try it before you enrol

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Learning outcomes

What you will be able to do

01

Explain the two-stroke cycle and port scavenging.

02

Identify the components and their tolerances.

03

Calculate the basic tuning of an expansion chamber exhaust.

04

Select the right oil and mixing ratio.

05

Carburate a two-stroke engine to suit the conditions.

06

Carry out engine maintenance and rebuilds.

07

Draw up a maintenance plan for a two-stroke engine.

Profile

Who it's for

  • Two-stroke motorcycle mechanics looking to deepen their knowledge of engine theory and maintenance.
  • Motocross engine tuners.
  • Enduro technicians.
  • Classic motorcycle restorers.
  • Karting mechanics.
  • Racing workshop technicians.
  • Engineering or science graduates seeking to enter the motorcycle workshop sector.
Standards & tools

What you'll work with

  • ISO 13738 (classification of two-stroke engine oils)
  • JASO M345 (two-stroke engine oils)
  • Commission Delegated Regulation (EU) No 134/2014 (environmental requirements)
  • UNECE Regulation No 41 (motorcycle noise)
  • UNE-EN 228 (automotive petrol)
  • FIM Motocross Technical Rules (competition technical regulations)
  • Royal Decree 892/2013 (Spanish Historic Vehicles Regulation)
  • MOTA 2-Stroke Simulation
  • EngMod2T
  • TSR Port Mapping
  • Microsoft Excel
Syllabus

6 modules

  1. 1.1Phases of the cycle in one crankshaft revolution
  2. 1.2Port scavenging
  3. 1.3Piston-port, reed-valve and rotary-valve induction
  4. 1.4Crankcase pre-compression
  5. 1.5Port timing diagram
  6. 1.6Fresh-charge losses
  7. 1.7Specific power compared with the four-stroke
  8. 1.8Emissions and fuel consumption
  9. 1.9Current applications: enduro, motocross and karting
  10. 1.10Practical: reading a port timing diagram
  1. 2.1Cylinder and nickel-silicon carbide coating
  2. 2.2Piston, ring and gudgeon pin
  3. 2.3Connecting rod and needle bearing
  4. 2.4Crankshaft and crankcase seals
  5. 2.5Reed block
  6. 2.6Variable-geometry exhaust valve
  7. 2.7Cylinder head and combustion chamber
  8. 2.8Ignition and spark plug
  9. 2.9Air and liquid cooling
  10. 2.10Workshop: measuring piston-to-cylinder clearance
  1. 3.1Pressure waves in the exhaust
  2. 3.2Parts: divergent cone, belly and convergent cone
  3. 3.3Length and tuned engine speed
  4. 3.4Effect on the power curve
  5. 3.5Silencer and noise
  6. 3.6Basic design of an exhaust
  7. 3.7Damage and dents
  8. 3.8Noise regulations
  9. 3.9Racing exhausts
  10. 3.10Lab: calculating tuned length
  1. 4.1Oil and petrol premix
  2. 4.2Separate pump lubrication
  3. 4.3Mineral and synthetic oils
  4. 4.4Two-stroke oil classifications
  5. 4.5Mixing ratios
  6. 4.6Two-stroke-specific carburation
  7. 4.7Reading the spark plug and exhaust
  8. 4.8Seizure: causes and prevention
  9. 4.9Direct injection in modern two-strokes
  10. 4.10Practical: carburation for different altitudes
  1. 5.1Hour-based maintenance plan
  2. 5.2Piston and ring replacement
  3. 5.3Cylinder and port inspection
  4. 5.4Reed replacement
  5. 5.5Crankshaft seal replacement
  6. 5.6Crankcase leak-down test
  7. 5.7Reboring and recoating
  8. 5.8Running-in after a rebuild
  9. 5.9Diagnosing power loss
  10. 5.10Case study: rebuilding a motocross engine
  1. 6.1Choosing the motorcycle
  2. 6.2Technical description of the engine
  3. 6.3Initial engine diagnosis
  4. 6.4Rebuild plan
  5. 6.5Carburation tuning
  6. 6.6Testing and running-in
  7. 6.7Maintenance plan
  8. 6.8Rebuild budget
  9. 6.9Report and presentation
  10. 6.10Final project: final review with the tutor
Methodology, software & labs

How you'll learn

100% online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. No fixed timetables: you progress at your own pace within each intake, so you can combine it with your job.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is MOTA 2-Stroke Simulation, EngMod2T, TSR Port Mapping and Microsoft Excel, in free, academic or evaluation versions. Tests are studied on real procedures: rebuilding a motocross engine, calculating an expansion chamber exhaust and carburation for different altitudes. Assessment is continuous by module plus the final project.

Standards covered: ISO 13738, JASO M345, Commission Delegated Regulation (EU) No 134/2014, UNECE Regulation No 41, UNE-EN 228, FIM Motocross Technical Rules, Royal Decree 892/2013.

Assigned technical tutor:every module ends with a deliverable that your tutor marks individually.
Standards-based learning:guided reading of ISO 13738, JASO M345 and Regulation (EU) No 134/2014 applied to real cases, not as a theoretical annex.
Industry software:MOTA 2-Stroke Simulation, EngMod2T, TSR Port Mapping and Microsoft Excel, in free, academic or evaluation versions.
Final project:a full two-stroke engine project, from diagnosis and rebuild to carburation and running-in, reviewed by your tutor.
Flexible format:100% online, no fixed timetables, compatible with full-time work.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Port diagram reading
Interpret the port timing diagram of a real two-stroke engine.
Clearance measurement
Measure piston-to-cylinder clearance and check tolerances in the workshop.
Tuned exhaust calculation
Calculate the tuned length of an expansion chamber exhaust.
Altitude carburation
Set up carburation for different altitudes and validate it by reading the spark plug.
Final project
Rebuild plan, carburation tuning, running-in and maintenance plan for a motocross engine, reviewed by your tutor.
Career opportunities

Where this takes you

Two-stroke motorcycle mechanicMotocross engine tunerEnduro technicianClassic motorcycle restorerKarting mechanicRacing workshop technician
Admissions & scholarships

Requirements

  • No prior qualification is required.
  • An internet connection and a computer capable of running the programme software.
  • English sufficient to read technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 300 hours over 3 months. You set your own pace within each intake, and your tutor helps you plan the workload around your job.

You work with MOTA 2-Stroke Simulation, EngMod2T, TSR Port Mapping and Microsoft Excel, using free, academic or evaluation versions. Your tutor indicates the free alternative wherever one exists.

A SEIUM Institute certificate, awarded on passing the continuous assessment and the final project. It is SEIUM's own qualification, not an official state degree; its recognition depends on the programme completed and the regulations of each country.

Yes. Modules passed are recognised in a higher programme in the same area (postgraduate diploma or master's). Ask about the recognition policy when you enrol.

No prior qualification is required; you need an internet connection, a computer that can run the programme software and English sufficient to read technical standards.

Start dates are set by SEIUM's faculty for each intake. Our admissions team will confirm the next available date when you apply.

Two-stroke engine course: theory and maintenanceEnrol
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