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Thermal management course for electric motorcycles

Thermal Management Course for Electric Motorcycles

This course focuses on the design and optimization of cooling and heat management systems for electric two-wheelers. It explores batteries, electric motors, and controllers, and how temperature impacts performance and durability. Techniques such as the use of radiators, fans, and coolants are covered, as well as modeling and simulation using CFD. The course prepares participants to improve the efficiency and reliability of electric motorcycles, considering safety and regulatory aspects of the industry.

The program offers practical knowledge on thermal design, component selection, and systems integration. Emphasis is placed on the importance of thermal analysis to prevent overheating and maximize component lifespan. Performance metrics are studied, and participants are taught how to perform tests and measurements to validate designs. This training is aimed at engineers, technicians, and designers interested in the development of electric vehicles.

Duration3 months
ModeHybrid
LanguageEnglish / Spanish
Start datesOctober / March
LocationEurope (Madrid)
AwardSEIUM Institute diploma
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Learning outcomes

What you will be able to do

01

Advanced Thermal Optimization in Electric Motorcycles: A Comprehensive Course

02

Simulation and Performance of Rotors in Electric Vehicles

03

Comprehensive user-oriented design and validation (from modeling to manufacturing)

04

Expert Heat Management Strategies for Electric Motorcycles

05

Master Course on Thermoregulation and Efficiency in Electric Motorcycles

06

Design and Thermal Control of Electric Motorcycle Systems

07

Analysis and Control of Thermal Management in Electric Motorcycles: A Specialized Course

08

Thermal Management of Electric Motorcycles: Deep Learning and Practical Applications

Profile

Who it's for

  • Engineers with degrees in Mechanical, Electrical, Electronic Engineering or related fields.
  • Professionals in the electric motorcycle industry, including designers, development engineers, and maintenance technicians.
  • Experts in areas such as Battery Management Systems (BMS), electric motors, and cooling systems.
  • Individuals interested in energy efficiency and sustainability, seeking to understand and improve the thermal performance of electric motorcycles.
Recommended qualifications: Basic knowledge of thermodynamics, heat transfer, and electrical systems; Language: Intermediate level of English. Support resources will be provided to facilitate learning.
Standards & tools

What you'll work with

  • Standards-driven curriculum: you will work with CS-27/CS-29, DO-160, DO-178C/DO-254, ARP4754A/ARP4761, ADS-33E-PRF from the first module.
  • Accreditable laboratories (EN ISO/IEC 17025) with rotor bench, EMC/Lightning pre-compliance, HIL/SIL, vibrations/acoustics.
  • Evidence-oriented TFM: safety case, test plan, compliance dossierand operational limits.
  • Mentored by industry: teachers with experience in rotorcraft, tiltrotor, eVTOL/UAM and flight test.
  • Flexible modality (hybrid/online), international cohorts and support from SEIUM Career Services.
  • Ethics and security: safety-by-design approach, cyber-OT, DIH and compliance as pillars.
Syllabus

10 modules

  1. 2. Module 2 — Rotor Simulation and Performance in Electric Vehicles
  2. 2.1Introduction to CFD and FEM simulation in rotors
  3. 2.2Modeling and simulation of heat generation in rotors
  4. 2.3Analysis of airflow and heat transfer
  5. 2.4Rotor design optimization for thermal management
  6. 2.5Simulation of operating scenarios and environmental conditions
  7. 2.6Advanced simulation techniques: transient and multiphysics
  8. 2.7Validation of simulations with experimental tests
  9. 2.8Analysis of energy efficiency and rotor performance
  10. 2.9Simulation tools and specialized software
  11. 2.10Case studies: rotor optimization for different applications
  12. 3. Module 3 — Mastering Thermal Management in Electric Motorcycles: In-depth Study
  13. 3.1Principles of thermodynamics and heat transfer applied to electric motorcycles
  14. 3.2Critical components in thermal management: batteries, motors, controllers
  15. 3.3Cooling systems: air, liquid, and strategies Hybrids
  16. 3.4Design and analysis of air ducts and radiators
  17. 3.5Sensors and temperature control: feedback strategies
  18. 3.6Materials and thermal insulation in electric motorcycles
  19. 3.7Failure analysis and thermal management solutions
  20. 3.8Testing and validation of thermal management systems
  21. 3.9Regulations and safety standards in thermal management
  22. 3.10Case studies: examples of successful thermal management in electric motorcycles
  23. 4. Module 4 — Expert Heat Management Strategies for Electric Motorcycles
  24. 4.1Selection and sizing of cooling systems
  25. 4.2Optimization of the thermal management system design
  26. 4.3Intelligent control of thermal management: algorithms and software
  27. 4.4Analysis of thermal performance under different riding conditions
  28. 4.5Integration of thermal management with the battery management system (BMS)
  29. 4.6Design of overheating and freezing protection systems
  30. 4.7Thermal management in fast charging systems
  31. 4.8Monitoring and diagnosis of thermal management systems
  32. 4.9Future Trends in Thermal Management of Electric Motorcycles
  33. 4.10Case Studies: Analysis of Innovative Solutions in Thermal Management
  34. 5. Module 5 — Masterclass on Thermoregulation and Efficiency in Electric Motorcycles
  35. 5.1Review of the Fundamental Principles of Thermoregulation
  36. 5.2Impact of Thermoregulation on the Efficiency and Range of Electric Motorcycles
  37. 5.3Design of High-Performance Thermoregulation Systems
  38. 5.4Component Selection: Batteries, Motors, and Electronics
  39. 5.5Advanced Cooling Strategies: Evaporative Cooling, Thermoelectric Cooling
  40. 5.6Airflow Optimization and Aerodynamic Design
  41. 5.7Integration of Thermal Management with the Vehicle Control System
  42. 5.8Monitoring and Analysis of Thermal Data
  43. 5.9Maintenance and Diagnostics of Thermoregulation Systems
  44. 5.10Presentation of Final Projects and Analysis of Practical Cases
  45. 6. Module 6 — Thermal Design and Control of Electric Motorcycle Systems
  46. 6.1Introduction to Thermal Management System Design
  47. 6.2Air and Liquid Cooling System Design
  48. 6.3Heat Exchanger and Radiator Design
  49. 6.4Pump and Fan Selection
  50. 6.5Duct and Airflow Design
  51. 6.6PID Control and Temperature Control Strategies
  52. 6.7Sensors and Data Acquisition Systems
  53. 6.8Thermal System Simulation and Analysis
  54. 6.9Prototype Design and Development
  55. 6.10Thermal System Testing and Validation
  56. 7. Module 7 — Thermal Management Analysis and Control in Electric Motorcycles: A Specialized Course
  57. 7.1Introduction to Thermal Management Analysis
  58. 7.2Analysis of Critical Components: Batteries, Motors, Controllers
  59. 7.3Thermal System Modeling and Simulation
  60. 7.4Airflow and Heat Transfer Analysis Methods
  61. 7.5Temperature and Flow Measurement Techniques
  62. 7.6Control Strategies and Performance Optimization
  63. 7.7Temperature Control System Design
  64. 7.8Failure Analysis and Troubleshooting Problems
  65. 7.9Case Studies: Analysis of Existing Systems
  66. 7.10Trends and Challenges in Electric Motorcycle Thermal Management
  67. 8. Module 8 — Electric Motorcycle Thermal Management: In-Depth Learning and Practical Applications
  68. 8.1Review of Key Concepts in Thermal Management
  69. 8.2Practical Applications in Electric Motorcycle Design and Development
  70. 8.3Optimizing Performance and Energy Efficiency
  71. 8.4Cooling System Design: Air, Liquid, and Advanced Strategies
  72. 8.5Component Selection: Batteries, Motors, and Electronics
  73. 8.6Integrating Thermal Management with the Vehicle Management System
  74. 8.7Monitoring and Controlling Thermal Systems
  75. 8.8Testing and Validation in Real-World Environments
  76. 8.9Analysis of Case Studies and Best Practices
  77. 8.10Practical Projects and Real-World Applications
  1. 2.2Modeling and Simulation of Airflow in Electric Motorcycle Rotors
  2. 2.2Heat Transfer Analysis in Critical Rotor Components
  3. 2.3Design of Cooling Systems for Rotors: Methods and Techniques
  4. 2.4Performance Simulation: Rotor Efficiency and Power
  5. 2.5Optimization of Rotor Geometry for Thermal Management
  6. 2.6Advanced Materials and Their Impact on Heat Dissipation
  7. 2.7Simulation Software: Specific Tools and Applications
  8. 2.8Case Studies: Simulation and Analysis of Rotors in Electric Motorcycles
  9. 2.9Testing and Validation of Simulation Models
  10. 2.20Impact of Simulation on Rotor Design and Development
  1. 3.3Introduction to Thermal Management in Electric Motorcycles: Fundamental Concepts
  2. 3.2Critical Components and Heat Sources in Electric Motorcycles
  3. 3.3Cooling System Design: Air, Liquid, and Combined
  4. 3.4Advanced Materials for Thermal Management
  5. 3.5Temperature Sensors and Control: Strategies and Algorithms
  6. 3.6Thermal Simulation and Modeling: Tools and Software
  7. 3.7Design of Efficient Heat Shields and Ducts
  8. 3.8Testing and Validation of Thermal Management Systems
  9. 3.9Optimizing Performance and Energy Efficiency
  10. 3.30Case Studies: Practical Applications and Future Trends
  1. 4.4Fundamental Principles of Heat Transfer in Electric Motorcycles
  2. 4.2Cooling System Design: Air, Liquid, and Combined
  3. 4.3Selection and Optimization of Thermal Components
  4. 4.4Real-Time Temperature Monitoring and Control
  5. 4.5Thermal Management Strategies for Different Operating Conditions
  6. 4.6Thermal Simulation Software: Tools and Applications
  7. 4.7Failure Analysis and Troubleshooting in Thermal Systems
  8. 4.8Implementation of Thermal Protection Systems
  9. 4.9Integration of Thermal Management with the Battery Management System (BMS)
  10. 4.40Case Studies: Practical Applications and Best Practices
  1. 5.5Principles of Thermoregulation in Electric Motorcycles
  2. 5.5Critical Components and Their Thermal Management
  3. 5.3Advanced Cooling Systems
  4. 5.4Design Optimization for Thermal Efficiency
  5. 5.5Materials and Thermal Insulation
  6. 5.6Temperature Monitoring and Control
  7. 5.7Heat Flow Simulation and Analysis
  8. 5.8Diagnosing and Troubleshooting Thermal Problems
  9. 5.9Maintenance Practices and Efficiency Improvements
  10. 5.50Case Studies: Practical Applications and Results
  1. 6.6Principles of Thermal Design in Electric Motorcycles
  2. 6.2Selection and Design of Components for Thermal Management
  3. 6.3Thermal Modeling and Simulation: Software and Tools
  4. 6.4Thermal Controllers: Strategies and Design
  5. 6.5Cooling Systems: Types and Applications
  6. 6.6Integration of Thermal Systems in Electric Motorcycle Design
  7. 6.7Optimizing Energy Efficiency through Thermal Management
  8. 6.8Testing and Validation of Thermal Systems
  9. 6.9Design for Manufacturing and Maintenance
  10. 6.60Case Studies: Thermal Design and Control in Electric Motorcycles
  1. 7.7Principles of Thermodynamics Applied to Electric Motorcycles
  2. 7.2Key Components and Their Thermal Impact: Motor, Battery, Controller
  3. 7.3Cooling Systems: Air, Liquid, and Their Variants
  4. 7.4Design of Heat Sinks and Thermal Conduits
  5. 7.7Basic Thermal Modeling and Simulation
  6. 7.6Advanced Materials for Thermal Management
  7. 7.7Thermal Control Strategies: Sensors and Algorithms
  8. 7.8Optimizing Energy Efficiency and Thermoregulation
  9. 7.9Testing and Validating Thermal Systems in Electric Motorcycles
  10. 7.70Case Studies: Practical Examples and Real-World Applications
  1. 8.8Introduction to Thermodynamics Applied to Electric Vehicles
  2. 8.8Heat Transfer: Conduction, Convection, and Radiation
  3. 8.3Materials and Thermal Properties in EV Components
  4. 8.4Sensors and Actuators in Thermal Management Systems
  5. 8.5Legislation and Regulations on EV Thermoregulation
  6. 8.8Fundamentals of CFD Simulation in Electric Vehicle Rotors
  7. 8.8Airflow and Heat Transfer Modeling in Rotors
  8. 8.3Performance and Aerodynamic Efficiency Analysis
  9. 8.4Simulation Software: Tools and Methodologies
  10. 8.5Validation and Calibration of Simulation Models
  11. 3.8Key Components of Thermomanagement in Electric Motorcycles
  12. 3.8Cooling Systems: Air, Liquid, and Hybrid Methods
  13. 3.3Design of Ducts and Heat Sinks
  14. 3.4Performance Evaluation and Management Optimization Thermal Engineering
  15. 3.5Failure Analysis and Maintenance in Thermal Systems
  16. 4.8Selection of Heat Management Strategies for Different Conditions
  17. 4.8Intelligent Temperature Control: Algorithms and Logic
  18. 4.3Optimizing Heat Distribution
  19. 4.4Monitoring and Diagnosis of Thermal Systems
  20. 4.5Implementing Strategies in the Real World
  21. 5.8Principles of Advanced Thermoregulation in Electric Motorcycles
  22. 5.8Advanced Cooling Systems: Microchannels, Immersion Cooling
  23. 5.3Optimizing Energy Efficiency
  24. 5.4Designing High-Performance Thermal Control Systems
  25. 5.5Case Studies: Practical Applications and Best Practices
  26. 6.8Designing Cooling Systems: Sizing and Component Selection
  27. 6.8Designing Heat Sinks and Cooling Ducts
  28. 6.3Integrating Thermal Systems in General Motorcycle Design
  29. 6.4Temperature Control and Performance Optimization
  30. 6.5Testing and Validation of Designed Thermal Systems
  31. 7.8Thermal Analysis Methodologies: CFD and Experimental Analysis
  32. 7.8Identifying Critical Heat Points in Electric Motorcycles
  33. 7.3Temperature Measurement and Monitoring Techniques
  34. 7.4Interpreting Results and Decision Making
  35. 7.5Case Studies: Failure Analysis and Performance Improvement
  36. 8.8Cooling Applications in Electric Motorcycles
  37. 8.8Components: Batteries, Controllers, Motors
  38. 8.3Thermal Design for Different Climatic Conditions
  39. 8.4Intelligent Thermal Management Systems
  40. 8.5Integration and Testing of Thermal Systems
  41. 8.6Maintenance and Diagnostics of Thermal Systems
  42. 8.7Case Studies: Practical Examples
  43. 8.8Cost Considerations
  44. 8.8Design and Development of the Thermal management system
  45. 8.80Troubleshooting and optimization
  1. 9.9Introduction to Rotor Modeling in Electric Vehicles
  2. 9.9Fundamentals of CFD Simulation for Rotors
  3. 9.3Design and Analysis of Airfoil Profiles
  4. 9.4Modeling Airflow and Heat Transfer in Rotors
  5. 9.5Simulation of Rotor Performance and Efficiency
  6. 9.6Optimization of Rotor Design for Thermal Management
  7. 9.7Analysis of Vibration and Mechanical Stress in Rotors
  8. 9.8Rotor Materials and Manufacturing
  9. 9.9Rotor Thermal Control and Management
  10. 9.90Case Studies and Practical Applications
  1. 1.1Introduction to Thermal Design in Electric Motorcycles
  2. 1.2Applied Heat Transfer Principles
  3. 1.3Materials and Components: Selection and Thermal Considerations
  4. 1.4Cooling System Design: Methods and Strategies
  5. 1.5CFD Simulation and Thermal Analysis
  6. 1.6Battery Design: Thermal Optimization
  7. 1.7Thermal Management of the Electric Motor and Controller
  8. 1.8Systems Integration: Design and Optimization of the Assembly
  9. 1.9Testing and Validation of the Thermal Design
  10. 1.10Final Project: Development of an Optimized Thermal Design
Methodology, software & labs

How you'll learn

  • Hands-on methodology: test-before-you-trust, design reviews, failure analysis, compliance evidence.
  • Software (depending on licenses/partners): MATLAB/Simulink, Python (NumPy/SciPy), OpenVSP, SU2/OpenFOAM, Nastran/Abaqus, AMESim/Modelica, acoustics tools, planning toolchains DO-178C.
  • SEIUM Laboratories: scale rotor bench, vibrations/acoustics, EMC/Lightning pre-compliance, HIL/SIL for AFCS, data acquisition with strain gauging.
  • Standards and compliance: EN 9100, 17025, ISO 27001, GDPR.
Accreditable laboratories(EN ISO/IEC 17025) with rotor bench, EMC/Lightning pre-compliance, HIL/SIL, vibrations/acoustics.
Evidence-oriented Master's Thesis:safety case, test plan, compliance dossier and operational limits.
Industry Mentored:teachers with experience in training, , eVTOL/UAM and flight test.
Flexible modality(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:safety-by-design approach, cyber-OT, DIH and compliance as pillars.
Career opportunities

Where this takes you

Thermal Management Systems Engineer (Electric Vehicles, Thermal Design)Thermal Management Engineer for Electric Motorcycles (Thermal Design, Cooling Systems)Electric Motorcycle Thermal Management Engineer (Thermal Design, Batteries, Cooling Systems)Thermal Management Engineer for Electric Motorcycles (Thermal Design, Batteries, Cooling Systems)Electric Motorcycle Thermal Management Engineer (Thermal Design, Batteries, Cooling Systems)Electric Motorcycle Thermal Management Engineer (Thermal Design, Batteries, Cooling Systems)
Admissions & scholarships

Requirements

  • Profile: Background in Computer Engineering, Mathematics, Statistics, or related fields; practical experience in NLP and valued information retrieval systems.
  • Documentation: Updated CV, academic transcript, SOP/statement of purpose, project examples or code (optional).
  • Process: Application → Technical evaluation of profile and experience → Technical interview → Review of case studies → Final decision → Enrollment.
  • Fees:
    • Single payment: 10% discount.
    • Payment in 3 installments: No fees; 30% upon registration + 2 equal monthly payments of the remaining 35%. Monthly payment: available with a 7% commission on the total; annual review. Scholarships: based on academic merit, financial need, and promoting inclusion; agreements with companies in the sector for partial or full scholarships. See "Calendar & Calls for Applications," "Scholarships & Grants," and "Fees & Financing" in the SEIUM mega-menu.

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FAQ

Frequently asked questions

Yes, we have international certification

Yes: experimental models, real data, applied simulations, professional environments, real case studies.

It is not mandatory. We offer leveling tracks and tutoring.

Completely. It covers e-propulsion, integration, and emerging regulations (SC-VTOL).

Recommended. There are also internal challenges and consortiums.

Yes. Online/hybrid modality with planned labs and visa support (see “Visa & Residence”).

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