Postgraduate DiplomaHealth, Biomechanics, Wearables & Operational Safety Applications open

Postgraduate Diploma in Safe Small-Format Batteries and Ultra-Low-Power BMS

Online 800-hour Postgraduate Diploma in Safe Small-Format Batteries and Ultra-Low-Power BMS. 8 modules covering IEC 62133-2 (safety of portable lithium batteries), UN 38.3 (transport of lithium batteries) and MATLAB/Simulink. Assigned tutor and open enrolment.

Duration800 h
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute diploma
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Learning outcomes

What you will be able to do

01

Explain the electrochemistry of small-format lithium cells.

02

Analyse failure mechanisms and thermal runaway propagation.

03

Apply safety and transport regulations for lithium batteries.

04

Design BMS architectures with ultra-low quiescent consumption.

05

Implement state-of-charge and state-of-health estimation algorithms.

06

Define safe charging profiles with thermal control.

07

Plan the validation and production controls of the battery system.

Profile

Who it's for

  • Battery engineer wishing to specialise in Safe Small-Format Batteries and Ultra-Low-Power BMS.
  • BMS engineer wishing to specialise in Safe Small-Format Batteries and Ultra-Low-Power BMS.
  • Low-power firmware engineer wishing to specialise in Safe Small-Format Batteries and Ultra-Low-Power BMS.
  • Product safety engineer wishing to specialise in Safe Small-Format Batteries and Ultra-Low-Power BMS.
  • Validation engineer wishing to specialise in Safe Small-Format Batteries and Ultra-Low-Power BMS.
  • Wearable hardware engineer wishing to specialise in Safe Small-Format Batteries and Ultra-Low-Power BMS.
  • Graduates in engineering or sciences seeking to enter the wearables sector.
Standards & tools

What you'll work with

  • IEC 62133-2 (safety of portable lithium batteries)
  • UN 38.3 (transport of lithium batteries)
  • Regulation (EU) 2023/1542 concerning batteries and waste batteries
  • IEC 62368-1 (safety of ICT equipment)
  • UL 1642 (lithium cells)
  • UL 2054 (household and commercial batteries)
  • IEC 60086-4 (safety of lithium primary batteries)
Syllabus

8 modules · 800 h

  1. 1.1Li-ion, Li-po and LiFePO4 chemistry in small format
  2. 1.2Button, prismatic and pouch cells for wearables
  3. 1.3Discharge curves and effective capacity
  4. 1.4Internal resistance and voltage drop under pulse
  5. 1.5Self-discharge and long-term storage
  6. 1.6Cycle and calendar ageing
  7. 1.7Effect of temperature on performance
  8. 1.8Lithium primary cells versus rechargeable cells
  9. 1.9Critical reading of cell datasheets
  10. 1.10Laboratory: discharge characterisation of a pouch cell
  1. 2.1Dendrite formation and internal short circuit
  2. 2.2Overcharging and lithium plating
  3. 2.3Gas swelling of pouch cells
  4. 2.4Reaction chain in thermal runaway
  5. 2.5Mechanical damage: puncture and crushing
  6. 2.6Manufacturing defects and contamination
  7. 2.7Thermally shutdown separators
  8. 2.8CID and PTC devices in cells
  9. 2.9Post-mortem analysis of failed cells
  10. 2.10Case study: investigation of an earphone incident
  1. 3.1IEC 62133-2 for portable lithium cells
  2. 3.2UL 1642 and UL 2054 in the US market
  3. 3.3UN 38.3 tests for transport
  4. 3.4IEC 62368-1 and batteries in electronic equipment
  5. 3.5IEC 60601-1 requirements for medical devices
  6. 3.6European Battery Regulation 2023/1542
  7. 3.7Labelling, traceability and battery passport
  8. 3.8Air transport under IATA DGR
  9. 3.9Technical file and test plan
  10. 3.10Practical: compliance matrix for a wearable
  1. 4.1Functions of a single-cell BMS
  2. 4.2OVP, UVP, OCP and short-circuit protection
  3. 4.3Back-to-back protection MOSFETs
  4. 4.4Quiescent current and ship modes
  5. 4.5Analogue supervisors versus digital BMS
  6. 4.6Selecting commercial protection ICs
  7. 4.7Integration with charger and PMIC
  8. 4.8Topologies for small series-connected cells
  9. 4.9Power budget of the BMS itself
  10. 4.10Workshop: protection schematic with nA quiescent current
  1. 5.1Coulomb counting and its accumulated errors
  2. 5.2OCV-SOC relationship and relaxation
  3. 5.3Fuel gauges with impedance-track algorithms
  4. 5.4Extended Kalman filter for SOC
  5. 5.5State-of-health (SOH) estimation
  6. 5.6Compensation for temperature and ageing
  7. 5.7Factory calibration and field learning
  8. 5.8Current measurement with low-value shunt
  9. 5.9ADC accuracy versus consumption
  10. 5.10Laboratory: fuel gauge validation with a real profile
  1. 6.1CC-CV profile and charge termination
  2. 6.2JEITA charging by temperature
  3. 6.3NTC measurement and sensor placement
  4. 6.4Fast charging and its impact on service life
  5. 6.5Heat dissipation in sealed enclosures
  6. 6.6Venting and mechanical housing design
  7. 6.7Protection against non-compliant chargers
  8. 6.8Linear versus switching chargers
  9. 6.9Thermal simulation of the battery in the product
  10. 6.10Practical: adjusting charging profiles by temperature
  1. 7.1Pack safety verification plan
  2. 7.2Electrical abuse testing in the laboratory
  3. 7.3Drop, vibration and crush tests
  4. 7.4Accelerated cycling tests
  5. 7.5Battery cell supplier inspection
  6. 7.6Incoming inspection and batch sampling
  7. 7.7BMS firmware and regression testing
  8. 7.8FMEA of the energy subsystem
  9. 7.9Recall management and field alerts
  10. 7.10Case study: cell supplier audit
  1. 8.1Definition of autonomy and safety requirements
  2. 8.2Cell selection and justification
  3. 8.3Protection circuit design
  4. 8.4Fuel gauge implementation
  5. 8.5Standards test plan
  6. 8.6Thermal analysis of the enclosure
  7. 8.7FMEA and mitigation measures
  8. 8.8Results and lessons learned
  9. 8.9Report and presentation
  10. 8.10Final review with the tutor
Methodology, software & labs

How you'll learn

Fully 100% online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. No fixed timetable: students progress at their own pace within the intake, making it possible to combine with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is MATLAB/Simulink, Python (PyBaMM), LTspice, STM32CubeIDE, in free, academic or evaluation versions. Tests are studied using real procedures for thermal abuse and short-circuit testing, cycling with battery cyclers, and measurement of nanoampere-level consumption. Assessment is continuous per module plus the final integrative project.

Accreditable laboratories(EN ISO/IEC 17025) with rotor test bench, EMC/Lightning pre-compliance, HIL/SIL, vibration/acoustics.
Evidence-based final project:safety case, test plan, compliance dossier and operating limits.
Industry mentoring:lecturers with a track record in training, , eVTOL/UAM and flight test.
Flexible format(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:safety-by-design approach, OT cybersecurity, DIH and compliance as pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Definition of autonomy and safety requirements

Explain the electrochemistry of small-format lithium cells.

Cell selection and justification

Analyse failure mechanisms and thermal runaway propagation.

Protection circuit design

Apply safety and transport regulations for lithium batteries.

Fuel gauge implementation

Design BMS architectures with ultra-low quiescent consumption.

Standards test plan

Implement state-of-charge and state-of-health estimation algorithms.

Career opportunities

Where this takes you

Battery engineerBMS engineerLow-power firmware engineerProduct safety engineerValidation engineerWearable hardware engineer
Admissions & scholarships

Requirements

  • Prior technical training or professional experience in the sector. No university degree is required.
  • Internet connection and a computer capable of running the programme's software.
  • Sufficient level of Spanish to follow the reading of technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme comprises 800 total hours spread over 6 to 8 months. That is between 10 and 15 hours per week on average, compatible with a full-time job.

The course works with MATLAB/Simulink, Python (PyBaMM), LTspice, STM32CubeIDE. Free, academic or evaluation versions are used, and the tutor indicates the free alternative where one exists.

A SEIUM own diploma upon passing the continuous assessment and the integrative project. It is in-house training, not an official Ministry qualification.

Yes. Modules passed in a course or postgraduate diploma in the same area can be credited towards the advanced programme. Consult the credit transfer policy when you enrol.

Postgraduate Diploma in Safe Small-Format Batteries and Ultra-Low-Power BMSEnrol
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