Postgraduate DiplomaRobotics, Automation & Control Applications open

Postgraduate Diploma in PLC/Robot Emulation and FAT Testing

Online Postgraduate Diploma of 800 hours in PLC/Robot Emulation and FAT Testing. 8 modules with IEC 61131-3, IEC 62714 AutomationML and Siemens PLCSIM Advanced. Assigned tutor and open enrolment.

Duration800 h
ModeOnline
AwardSEIUM Institute diploma
Virtual lab · try it before you enrol

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Learning outcomes

What you will be able to do

01

Distinguish between emulation and simulation in automation projects.

02

Configure virtual PLCs connected to plant models.

03

Programme and emulate robots with virtual controllers.

04

Build 3D models with physical behaviour and sensors.

05

Run virtual FAT tests with traceable evidence.

06

Plan the virtual commissioning of cells and lines.

07

Standardise emulated components for reuse.

Profile

Who it's for

  • Virtual commissioning engineer looking to specialise in PLC/Robot Emulation and FAT Testing.
  • PLC and robot programmer looking to specialise in PLC/Robot Emulation and FAT Testing.
  • Process simulation engineer looking to specialise in PLC/Robot Emulation and FAT Testing.
  • Commissioning technician looking to specialise in PLC/Robot Emulation and FAT Testing.
  • Robotic systems integrator looking to specialise in PLC/Robot Emulation and FAT Testing.
  • Automation validation engineer looking to specialise in PLC/Robot Emulation and FAT Testing.
  • Engineering or science graduates looking to enter the automotive sector.
Standards & tools

What you'll work with

  • IEC 61131-3
  • IEC 62714 AutomationML
  • FMI 3.0
  • VDI 3693 Blatt 1
  • IEC 62381:2012
  • ISO 10218-2:2025
  • IEC 60204-1:2016
Syllabus

8 modules · 800 h

  1. 1.1The concept of emulation versus simulation
  2. 1.2Virtual PLCs and controller emulators
  3. 1.3Robot emulation with a virtual controller
  4. 1.4Behavioural models of peripherals
  5. 1.5Advantages for commissioning
  6. 1.6Fidelity required by use case
  7. 1.7Market tools
  8. 1.8Cost and return on the commissioning digital twin
  9. 1.9Limitations compared with real equipment
  10. 1.10Case study: analysis of delays in a real commissioning
  1. 2.1Siemens PLCSIM Advanced
  2. 2.2Emulate3D and Studio 5000 Logix Emulate
  3. 2.3CODESYS Control Win
  4. 2.4Virtual communication interfaces
  5. 2.5Cycle and time synchronisation
  6. 2.6Emulation of distributed I/O
  7. 2.7PROFINET network emulation
  8. 2.8Debugging in an emulated environment
  9. 2.9Timing limitations
  10. 2.10Laboratory: connecting PLCSIM Advanced with a plant model
  1. 3.1ABB RobotStudio and the virtual controller
  2. 3.2KUKA.Sim and Office Lite
  3. 3.3Fanuc ROBOGUIDE
  4. 3.4Offline trajectory programming
  5. 3.5Signals between robot and PLC
  6. 3.6Estimated cycle times
  7. 3.7Collision detection
  8. 3.8Calibration between virtual and real
  9. 3.9Exporting programs to the plant
  10. 3.10Practice: cell with virtual robot and emulated PLC
  1. 4.1CAD import and simplification
  2. 4.2Kinematics of mechanisms
  3. 4.3Virtual sensors and detection
  4. 4.4Conveyors and material flow
  5. 4.5Part physics and gravity
  6. 4.6Pneumatic and electric actuators
  7. 4.7Library of reusable components
  8. 4.8Model performance
  9. 4.9Tools such as Process Simulate and Visual Components
  10. 4.10Workshop: conveyor model with virtual sensors
  1. 5.1FAT protocols and their virtual adaptation
  2. 5.2Sequence and mode testing
  3. 5.3Alarm and fault testing
  4. 5.4HMI testing with operators
  5. 5.5Validation of cycle times
  6. 5.6Remote participation of the client
  7. 5.7Recording test evidence
  8. 5.8Management of non-conformities
  9. 5.9Relationship between virtual and real FAT
  10. 5.10Practice: virtual FAT of an assembly station
  1. 6.1Planning virtual commissioning
  2. 6.2Integration of PLC, robot, HMI and model
  3. 6.3Fault and recovery scenarios
  4. 6.4Safety testing in a virtual environment
  5. 6.5Operator training and maintenance
  6. 6.6Transfer to the plant
  7. 6.7Measuring time reductions
  8. 6.8Team organisation
  9. 6.9Common errors when virtualising
  10. 6.10Case study: virtual commissioning of a welding line
  1. 7.1Modelling standards for components
  2. 7.2AutomationML as an exchange format
  3. 7.3FMI for behavioural models
  4. 7.4Corporate libraries and governance
  5. 7.5Model version control
  6. 7.6Acceptable fidelity criteria
  7. 7.7Reuse across projects
  8. 7.8Supplier requirements
  9. 7.9Documentation of the commissioning digital twin
  10. 7.10Workshop: corporate template for an emulated component
  1. 8.1Description of the cell or line
  2. 8.23D and behavioural model
  3. 8.3Emulated PLCs and robots
  4. 8.4Integration and communication
  5. 8.5Virtual FAT protocol
  6. 8.6Test execution and results
  7. 8.7Evaluation against real commissioning
  8. 8.8Improvement proposals
  9. 8.9Report and presentation
  10. 8.10Final review with the tutor
Methodology, software & labs

How you'll learn

Fully 100% online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. There are no fixed timetables: students progress at their own pace within the intake, which makes it possible to combine study with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is Siemens PLCSIM Advanced, Siemens Process Simulate, ABB RobotStudio, Visual Components, Rockwell Emulate3D, in free, academic or evaluation versions. Tests are studied using real virtual FAT procedures for a robotic station, integration of an emulated PLC with a 3D model, and validation of cycle times before commissioning. Assessment is continuous, module by module, plus the final integrating project.

Accredited laboratories(EN ISO/IEC 17025) with a rotor test bench, EMC/Lightning pre-compliance, HIL/SIL, vibration/acoustics.
Evidence-focused final project:safety case, test plan, compliance dossier and operating limits.
Industry-mentored:lecturers with experience in training, , eVTOL/UAM and flight test.
Flexible format(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:safety-by-design approach, cyber-OT, DIH and compliance as pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Description of the cell or line

Distinguish between emulation and simulation in automation projects.

3D and behavioural model

Configure virtual PLCs connected to plant models.

Emulated PLCs and robots

Programme and emulate robots with virtual controllers.

Integration and communication

Build 3D models with physical behaviour and sensors.

Virtual FAT protocol

Run virtual FAT tests with traceable evidence.

Career opportunities

Where this takes you

Virtual commissioning engineerPLC and robot programmerProcess simulation engineerCommissioning technicianRobotic systems integratorAutomation validation engineer
Admissions & scholarships

Requirements

  • Prior technical training or professional experience in the sector. A university degree is not required.
  • Internet connection and a computer capable of running the programme's software.
  • Sufficient command of Spanish to follow technical standards documentation.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme comprises 800 hours in total, spread over 6 to 8 months. That is an average of 10 to 15 hours per week, compatible with full-time work.

You will work with Siemens PLCSIM Advanced, Siemens Process Simulate, ABB RobotStudio, Visual Components and Rockwell Emulate3D. Free, academic or evaluation versions are used, and the tutor indicates the free alternative where one exists.

An own diploma from SEIUM upon passing continuous assessment and the integrating project. It is in-house training, not an official title from the Ministry.

Yes. Modules passed in a course or postgraduate diploma in the same area are credited towards the higher programme. Check the recognition policy when you enrol.

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