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Postgraduate Diploma in Benches, Rigs and Tooling for Mass Calibration

Online 800-hour Postgraduate Diploma in Benches, Rigs and Tooling for Mass Calibration. 8 modules covering IATF 16949:2016, ISO 14229-1:2020 (UDS) and Minitab. Assigned tutor and enrolment open.

Duration800 h
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute diploma
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Learning outcomes

What you will be able to do

01

Understand the end-of-line sensor calibration process.

02

Design mechanical calibration benches and tooling.

03

Specify targets, lighting and calibration environment.

04

Automate calibration sequences using diagnostics.

05

Assess process capability and measurement uncertainty.

06

Industrialise calibration stations across several plants.

07

Ensure process quality with FMEA and control plan.

Profile

Who it's for

  • Manufacturing process engineer looking to specialise in Benches, Rigs and Tooling for Mass Calibration.
  • Test equipment engineer looking to specialise in Benches, Rigs and Tooling for Mass Calibration.
  • Metrology engineer looking to specialise in Benches, Rigs and Tooling for Mass Calibration.
  • Supplier quality engineer looking to specialise in Benches, Rigs and Tooling for Mass Calibration.
  • Industrialisation engineer looking to specialise in Benches, Rigs and Tooling for Mass Calibration.
  • Automation technician looking to specialise in Benches, Rigs and Tooling for Mass Calibration.
  • Graduates in engineering or science seeking to enter the automotive sector.
Standards & tools

What you'll work with

  • IATF 16949:2016
  • ISO 14229-1:2020 (UDS)
  • JCGM 100:2008 (GUM)
  • ISO 13400-2:2019 (DoIP)
  • ASAM MCD-2 D (ODX)
  • Directive 2006/42/EC on machinery
  • ISO/IEC 17025:2017
  • AIAG-VDA FMEA Handbook
Syllabus

8 modules · 800 h

  1. 1.1Role of calibration in manufacturing
  2. 1.2Vehicle flow at the EOL station
  3. 1.3Takt time and line capacity
  4. 1.4Sensors to be calibrated in production
  5. 1.5Calibration at supplier versus plant
  6. 1.6Sensor manufacturer requirements
  7. 1.7Communication with the ECU via diagnostics
  8. 1.8Traceability by chassis number
  9. 1.9Equipment variants by vehicle
  10. 1.10Case study: analysis of a real EOL station
  1. 2.1Vehicle positioning and centring
  2. 2.2Wheel alignment and thrust axis
  3. 2.3Target structures and tolerances
  4. 2.4Optical measurement systems
  5. 2.5Tooling and fixtures
  6. 2.6Operator ergonomics
  7. 2.7Materials and dimensional stability
  8. 2.8Bench maintenance
  9. 2.9Dimension chains and tolerance analysis
  10. 2.10Workshop: conceptual design of a camera rig
  1. 3.1Patterns for cameras
  2. 3.2Corner reflectors for radar
  3. 3.3Targets for LiDAR and their reflectivity
  4. 3.4Controlled and homogeneous lighting
  5. 3.5Radar anechoic chambers
  6. 3.6Control of spurious reflections
  7. 3.7Environmental conditions at the station
  8. 3.8Periodic target verification
  9. 3.9Digital targets on screen
  10. 3.10Practical: design of a radar reflector
  1. 4.1Station control architecture
  2. 4.2PLC and communication with the MES
  3. 4.3UDS diagnostic sequences
  4. 4.4DoIP and ODX protocols
  5. 4.5Recipes by variant
  6. 4.6Results logging and databases
  7. 4.7Operator interface
  8. 4.8Error handling and retries
  9. 4.9Version management of bench software
  10. 4.10Laboratory: UDS calibration sequence
  1. 5.1Measurement uncertainty according to the GUM
  2. 5.2Gauge R&R studies of the measurement system
  3. 5.3Cp and Cpk indices
  4. 5.4Statistical process control
  5. 5.5Metrological traceability
  6. 5.6Calibration of bench instruments
  7. 5.7Rejection analysis
  8. 5.8Correlation between benches and plants
  9. 5.9MSA analysis for attributes
  10. 5.10Laboratory: R&R study with Minitab
  1. 6.1Design for sensor manufacturability
  2. 6.2Replicating stations across several plants
  3. 6.3In-line calibration at the supplier
  4. 6.4Cycle time reduction
  5. 6.5Dynamic calibration on the factory track
  6. 6.6Tooling costs
  7. 6.7Engineering change management
  8. 6.8Launch and PPAP
  9. 6.9Commissioning and pre-series
  10. 6.10Case study: industrialisation of a new radar
  1. 7.1IATF 16949 requirements
  2. 7.2Process FMEA of the station
  3. 7.3Control plan
  4. 7.4Machine safety
  5. 7.5Laser and radio-frequency safety on the shop floor
  6. 7.6Consistency with workshop calibration
  7. 7.7Field claims
  8. 7.8Process audits
  9. 7.98D problem solving
  10. 7.10Workshop: FMEA of a calibration bench
  1. 8.1Sensor and line requirements
  2. 8.2Mechanical concept of the rig
  3. 8.3Proposed targets and environment
  4. 8.4Software and diagnostic sequence
  5. 8.5Metrological analysis
  6. 8.6Capability and cycle time
  7. 8.7FMEA and control plan
  8. 8.8Budget and deployment plan
  9. 8.9Report and presentation
  10. 8.10Final review with the tutor
Methodology, software & labs

How you'll learn

Fully 100% online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. No fixed timetable: students progress at their own pace within the intake, which makes it possible to combine study with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is Minitab, Vector CANoe, Siemens NX, Siemens Tecnomatix, Python, in free, academic or evaluation versions. Tests are studied using real design procedures for an end-of-line radar calibration station, an R&R study of a camera bench, and process FMEA of calibration. Assessment is continuous per module plus the final integrative project.

Accreditable laboratories(EN ISO/IEC 17025) with rotor bench, EMC/Lightning pre-compliance, HIL/SIL, vibrations/acoustics.
Evidence-oriented Master's Thesis:safety case, test plan, compliance dossier and operational limits.
Industry Mentored:teachers with experience in training, , eVTOL/UAM and flight test.
Flexible modality(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:safety-by-design approach, cyber-OT, DIH and compliance as pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Sensor and line requirements

Understand the end-of-line sensor calibration process.

Mechanical concept of the rig

Design mechanical calibration benches and tooling.

Proposed targets and environment

Specify targets, lighting and calibration environment.

Software and diagnostic sequence

Automate calibration sequences using diagnostics.

Metrological analysis

Assess process capability and measurement uncertainty.

Career opportunities

Where this takes you

Manufacturing process engineerTest equipment engineerMetrology engineerSupplier quality engineerIndustrialisation engineerAutomation technician
Admissions & scholarships

Requirements

  • Prior technical training or professional experience in the sector. No university degree is required.
  • Internet connection and a computer capable of running the programme's software.
  • Sufficient level of Spanish to follow technical standards documentation.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme comprises 800 hours in total, spread over 6 to 8 months. That is an average of between 10 and 15 hours per week, compatible with full-time work.

The programme uses Minitab, Vector CANoe, Siemens NX, Siemens Tecnomatix and Python. Free, academic or evaluation versions are used, and the tutor indicates the free alternative where one exists.

A SEIUM own diploma upon passing the continuous assessment and the integrative project. It is in-house training, not an official Ministry qualification.

Yes. Modules passed in a course or Postgraduate Diploma in the same area are credited towards the advanced programme. Check the credit transfer policy when you enrol.

Postgraduate Diploma in Benches, Rigs and Tooling for Mass CalibrationEnrol
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