Master'sAerospace, UAM, Drones & Space Applications open

Master’s in Structures Engineering: Damage Tolerance & SHM

Online master's programme of 1,900 hours in structures engineering, damage tolerance and SHM, with 12 modules covering fracture mechanics, fatigue and crack growth, design philosophies, composite damage tolerance, numerical damage analysis, NDI, structural maintenance programmes and structural health monitoring, with an assigned technical tutor.

Duration1900 h
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute diploma
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Learning outcomes

What you will be able to do

01

Apply fracture mechanics to the analysis of aircraft structures.

02

Predict crack growth under real load spectra.

03

Design structures according to the damage tolerance philosophy.

04

Assess impact damage in composite materials.

05

Select non-destructive inspection techniques according to their probability of detection.

06

Design structural health monitoring systems with embedded sensors.

07

Prepare the validation and certification of SHM systems.

Profile

Who it's for

  • Damage tolerance engineers.
  • Aircraft structures engineers.
  • Non-destructive testing specialists.
  • Structural health monitoring engineers.
  • Continuing airworthiness engineers.
  • Fatigue and fracture analysts.
  • Engineering or science graduates seeking to enter aircraft manufacturing.
Standards & tools

What you'll work with

  • CS-25.571 (EASA damage tolerance and fatigue evaluation of structure)
  • 14 CFR §25.571 (FAA damage tolerance and fatigue evaluation of structure)
  • AC 20-107B (composite aircraft structure)
  • AMC 20-29 (composite aircraft structure)
  • SAE ARP6461 (guidelines for implementing SHM on fixed-wing aircraft)
  • MIL-HDBK-1823A (non-destructive evaluation system reliability assessment)
  • EN 4179 (qualification and approval of NDT personnel)
  • ATA MSG-3 (maintenance programme development)
  • NASGRO
  • AFGROW
  • Abaqus
  • MSC Nastran
  • MATLAB
Syllabus

12 modules · 1900 h

  1. 1.1Stress intensity factor K
  2. 1.2Fracture modes I, II and III
  3. 1.3Fracture toughness and KIC
  4. 1.4J-integral and CTOD
  5. 1.5Plastic zone and Irwin correction
  6. 1.6Fracture in composite materials
  7. 1.7Geometry factors for typical cracks
  8. 1.8Stress concentration at holes and joints
  9. 1.9Residual stresses and their influence
  10. 1.10Lab: calculation of K in a plate with an edge crack
  1. 2.1S-N curves and Miner's rule
  2. 2.2Paris law and the NASGRO model
  3. 2.3Crack closure and retardation effects
  4. 2.4Load spectra and rainflow counting
  5. 2.5TWIST and FALSTAFF standard spectra
  6. 2.6Multiaxial fatigue in joints
  7. 2.7Fatigue in riveted structures
  8. 2.8Crack initiation at notches
  9. 2.9Widespread fatigue damage (WFD)
  10. 2.10Practical: crack growth prediction with NASGRO
  1. 3.1Safe-life, fail-safe and damage tolerance
  2. 3.2Evolution after the Comet and Aloha accidents
  3. 3.3Multiple-load-path structures and crack stoppers
  4. 3.4Residual strength requirements
  5. 3.5Reference damage and detectable size
  6. 3.6Limit of validity (LOV)
  7. 3.7Safety-critical structures
  8. 3.8Design of principal structural elements (PSE)
  9. 3.9Damage tolerance in helicopters
  10. 3.10Case study: classification of principal structural elements
  1. 4.1Damage mechanisms: delamination and matrix cracking
  2. 4.2Low-energy impact and BVID
  3. 4.3Compression after impact (CAI)
  4. 4.4Building-block test pyramid
  5. 4.5AC 20-107B damage categories
  6. 4.6Environmental effects: moisture and temperature
  7. 4.7No-growth versus slow-growth approaches
  8. 4.8Bonded repairs and their validation
  9. 4.9Bonded joints and disbond
  10. 4.10Lab: residual strength analysis after impact
  1. 5.1Finite elements for cracks: VCCT
  2. 5.2Cohesive elements for delamination
  3. 5.3XFEM and arbitrary propagation
  4. 5.4Progressive damage models in laminates
  5. 5.5Global-local submodelling of critical joints
  6. 5.6Residual strength analysis with FEM
  7. 5.7Validation with coupon tests
  8. 5.8Uncertainty and probabilistic analysis
  9. 5.9Structural digital twins
  10. 5.10Lab: delamination simulation with VCCT
  1. 6.1Conventional and phased-array ultrasonics
  2. 6.2Eddy current and eddy current array
  3. 6.3Pulsed and lock-in active thermography
  4. 6.4Radiography and computed tomography
  5. 6.5Shearography in composites
  6. 6.6Probability of detection (POD) and a90/95 curves
  7. 6.7Personnel qualification according to EN 4179
  8. 6.8Method selection by damage type
  9. 6.9Inspection of riveted joints
  10. 6.10Practical: POD study of an eddy current method
  1. 7.1MSG-3 structural analysis
  2. 7.2Supplemental structural inspection programmes (SSID)
  3. 7.3Corrosion prevention and control programme
  4. 7.4Inspection intervals and thresholds
  5. 7.5Structural airworthiness directives
  6. 7.6Ageing aircraft structural programmes
  7. 7.7Management of repairs and cumulative damage
  8. 7.8Integration with the CAMO
  9. 7.9Structural reliability indicators
  10. 7.10Case study: interval definition for a longitudinal lap joint
  1. 8.1Architecture of an SHM system
  2. 8.2Scheduled versus condition-based SHM
  3. 8.3Diagnosis, localisation and quantification
  4. 8.4Sensor reliability requirements
  5. 8.5Operational loads monitoring (OLM)
  6. 8.6Comparative vacuum monitoring
  7. 8.7Integration with MSG-3 programmes
  8. 8.8SAE ARP6461 roadmap
  9. 8.9Economic and availability benefits
  10. 8.10Workshop: definition of SHM requirements for a fuselage
  1. 9.1Lamb guided waves
  2. 9.2Acoustic emission for crack detection
  3. 9.3Fibre Bragg gratings
  4. 9.4PZT piezoelectric sensors
  5. 9.5Distributed strain measurement
  6. 9.6Electromechanical impedance with piezoelectric transducers
  7. 9.7Wireless sensors and energy harvesting
  8. 9.8Thermal compensation of signals
  9. 9.9Durability of embedded sensors
  10. 9.10Lab: crack detection with guided waves
  1. 10.1Signal feature extraction
  2. 10.2Damage indices and baselines
  3. 10.3Wavelet and Hilbert-Huang transforms
  4. 10.4Supervised damage classification
  5. 10.5Unsupervised anomaly detection
  6. 10.6Neural networks for localisation
  7. 10.7Management of operational variability
  8. 10.8Remaining useful life prognosis
  9. 10.9Uncertainty quantification in diagnosis
  10. 10.10Practical: damage classifier with guided-wave data
  1. 11.1Credibility of SHM with the authority
  2. 11.2POD demonstration for SHM
  3. 11.3Laboratory and in-service validation
  4. 11.4SHM software and DO-178C
  5. 11.5Aircraft integration requirements
  6. 11.6Real cases: Airbus and Boeing
  7. 11.7SHM in helicopters (HUMS)
  8. 11.8Cost-benefit analysis of SHM across a fleet
  9. 11.9Maintenance aspects and Part-145
  10. 11.10Case study: validation plan for a CVM system
  1. 12.1Selection of the structural component
  2. 12.2Characterisation of loads and spectra
  3. 12.3Crack growth analysis
  4. 12.4Definition of reference damage
  5. 12.5Design of the monitoring system
  6. 12.6Detection and POD simulation
  7. 12.7Proposal of inspection intervals
  8. 12.8Economic analysis of the system
  9. 12.9Master's Thesis: report
  10. 12.10Master's Thesis: defence before a panel
Methodology, software & labs

How you'll learn

The programme is delivered 100% online on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. There are no fixed timetables: you progress at your own pace within the intake, so it can be combined with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is NASGRO, AFGROW, Abaqus, MSC Nastran and MATLAB, in free, academic or evaluation versions. Testing is studied through real procedures for crack growth tests on coupons, phased-array ultrasonic inspection and guided-wave monitoring of panels. Assessment is continuous by module, plus the final Master's Thesis.

Standards covered: CS-25.571 (EASA), 14 CFR §25.571 (FAA), AC 20-107B, AMC 20-29, SAE ARP6461, MIL-HDBK-1823A, EN 4179, ATA MSG-3.

Assigned technical tutor:every module ends with a deliverable that your tutor marks individually.
Standards-based learning:guided reading of CS-25.571, 14 CFR §25.571 and AC 20-107B applied to real cases, not as a theoretical annex.
Industry software:NASGRO, AFGROW, Abaqus, MSC Nastran and MATLAB, in free, academic or evaluation versions.
Master's Thesis with defence:a damage tolerance and monitoring project for a structural component, defended before a panel.
Flexible format:100% online, no fixed timetables, compatible with full-time work.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Component and load spectra
Select the structural component and characterise its loads and spectra.
Crack growth analysis
Predict crack growth and define the reference damage for the component.
Monitoring system design
Design the SHM system and simulate its detection capability and POD.
Inspection intervals and economics
Propose inspection intervals and analyse the economics of the system.
Master's Thesis
Complete damage tolerance and SHM project, defended before a panel.
Career opportunities

Where this takes you

Damage tolerance engineerAircraft structures engineerNon-destructive testing specialistStructural health monitoring engineerContinuing airworthiness engineerFatigue and fracture analyst
Admissions & scholarships

Requirements

  • A university degree in engineering, science or architecture, or equivalent demonstrable professional experience.
  • An internet connection and a computer capable of running the programme software.
  • English sufficient to read technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 1,900 hours over 12–14 months. You set your own pace within each intake, and your tutor helps you plan the workload around your job.

You work with NASGRO, AFGROW, Abaqus, MSC Nastran and MATLAB, using free, academic or evaluation versions. Your tutor indicates the free alternative wherever one exists.

A SEIUM Institute diploma, awarded on passing the continuous assessment and the Master's Thesis. It is SEIUM's own qualification, not an official state degree; its recognition depends on the programme completed and the regulations of each country.

Yes. Modules passed in a course or postgraduate diploma in the same area are recognised in the higher programme. Ask about the recognition policy when you enrol.

A university degree in engineering, science or architecture (or equivalent professional experience), a computer able to run the programme software, and English sufficient to read technical standards.

Start dates are set by SEIUM's faculty for each intake. Our admissions team will confirm the next available date when you apply.

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