Master’s in Range Extenders and Micro-Hybrids Engineering — 48 V, Regeneration and Coasting Strategy
Online master's programme of 1,900 hours in range extender and micro-hybrid engineering (48 V, regeneration and coasting strategy): 12 modules covering light electrification and range extenders, 48 V electrical systems, BSG and ISG machines, regenerative braking, coasting and sailing strategies, range extender generation, thermal management and emissions, supervisory control software, calibration and validation, type approval, and cost and industrialisation, with an assigned technical tutor.
Take the controls.
Run a real engineering trade-off from this field. Move the sliders, watch the model react in real time and beat the challenge.
What you will be able to do
Compare mild hybrid and range extender architectures according to their application.
Design 48 V electrical networks in line with VDA 320.
Develop regeneration and sailing strategies.
Optimise generator operation in range extenders.
Calibrate start-stop and electric assist systems.
Assess the impact on consumption and emissions according to WLTP.
Prepare a business case for light electrification solutions.
Who it's for
- 48 V electrical systems engineers designing dual-voltage networks.
- Propulsion calibration engineers tuning start-stop, assist and regeneration.
- Vehicle control engineers developing energy supervisors.
- Range extender integration engineers working on series architectures.
- Type-approval engineers handling WLTP, RDE and eco-innovations.
- Product development engineers defining electrified vehicle variants.
- Engineering or science graduates aiming to join the automotive industry.
What you'll work with
- VDA 320 (electrical and electronic components in 48 V vehicle networks)
- Regulation (EU) 2017/1151 (WLTP) (light-duty vehicle emissions type approval)
- Regulation (EU) 2019/631 (CO2 emission standards for passenger cars)
- Regulation (EU) 2024/1257 (Euro 7) (Euro 7 vehicle emissions type approval)
- ISO 21780 (road vehicles, 48 V supply voltage requirements and tests)
- ISO 26262 (road vehicle functional safety)
- ISO 16750-2 (environmental conditions for electrical equipment, electrical loads)
- UN ECE R101 (CO2 emissions and fuel consumption measurement)
- MATLAB/Simulink
- GT-SUITE
- AVL CRUISE M
- Vector CANape
- dSPACE TargetLink
12 modules · 1900 h
1.148 V mild hybrid architectures1.2Series range extender topologies1.3REEV compared with BEV and PHEV1.4Battery and generator sizing1.5Rotary and two-cylinder engines1.6Microturbines and fuel cells as range extenders1.7Start-stop and reversible alternator1.8Cost and packaging constraints1.9Market trends in light electrification1.10Case study: analysis of a commercial REEV
2.1Requirements of the VDA 320 standard2.2Dual 12 V and 48 V network2.3Bidirectional DC-DC converters2.448 V lithium-ion batteries2.5Protection and fuse coordination2.6Electromagnetic compatibility at 48 V2.7Electrified high-power loads2.8Ground and return architecture2.9Cold-start management2.10Lab: sizing a 48 V network
3.1Belt-driven starter generator3.2Crankshaft-integrated starter generator3.3Belt tensioners and dynamic loads3.4Claw-pole and reluctance machines3.5Torque control in generation and assist3.6Efficiency in generator mode3.7Air and water cooling3.8Durability under start cycles3.9Integration in positions P0 and P13.10Practical: torque-speed curves of a BSG
4.1Recoverable energy per driving cycle4.2Coordination with hydraulic braking4.3Brake-by-wire and blending systems4.4Battery charge acceptance limits4.5Regeneration on long descents4.6Vehicle stability during regeneration4.7Driver perception and pedal feel4.8Regeneration while sailing4.9Energy modelling of deceleration4.10Workshop: regeneration strategy on the WLTC
5.1Sailing with the engine off5.2Sailing with the engine idling5.3Powertrain decoupling5.4Detection of sailing conditions5.5Smooth engine re-engagement5.6Management of auxiliary loads while sailing5.7Interaction with adaptive cruise control5.8Real versus type-approval savings5.9Effect on ride comfort5.10Case study: predictive sailing with eHorizon
6.1Optimal generator operating points6.2Power-following strategy6.3Thermostatic on-off strategy6.4Target state of charge management6.5Range extender starts and emissions6.6Acoustic control of the generator6.7Selection of the dedicated combustion engine6.8Direct engine-generator coupling6.9Overall efficiency of the series path6.10Lab: urban REEV simulation
7.1Rapid catalyst heating7.2Electrically heated catalysts7.3Emissions from intermittent starts7.4Thermal management of the 48 V battery7.5Machine and inverter cooling7.6Waste heat recovery7.7Effect of sailing on temperature7.8Aftertreatment in mild hybrid diesel engines7.9Euro 7 requirements for range extenders7.10Practical: catalyst thermal profile
8.1Vehicle energy supervisor8.2Torque split with electric assist8.3State of charge management at 48 V8.4Start-stop coordination8.5CAN and LIN communication of components8.648 V network diagnostics8.7Functional safety of the 48 V system8.8AUTOSAR architecture of the supervisor8.9Closed-loop testing8.10Workshop: supervisor logic in Stateflow
9.1Calibration of start-stop thresholds9.2Assist torque calibration9.3Regeneration tuning by speed9.4Chassis dynamometer tests9.5Cold and hot climate testing9.6Real-road fuel consumption measurement9.7Fleet data analysis9.8Acoustic comfort calibration9.9Calibration variant management9.10Practical: sailing calibration with CANape
10.1Fuel consumption measurement in WLTP10.2Treatment of non-plug-in hybrids10.3Range extenders as PHEVs in type approval10.4RDE testing of mild hybrid vehicles10.5Eco-innovations and CO2 credits10.6Low-voltage electrical safety10.7OBD requirements for 48 V systems10.8Chinese and US regulations10.9Type-approval technical documentation10.10Case study: eco-innovation application file
11.1Cost-benefit analysis per gram of CO211.2Supply chain for 48 V components11.3Scaling multi-energy platforms11.4Component reliability and warranty11.5Recycling of low-voltage batteries11.6Positioning against full electrification11.7Range extenders in commercial vehicles11.8Supplier business models11.9Technology roadmap11.10Workshop: business case for a mild hybrid
12.1Vehicle and architecture selection12.2CO2 reduction requirements12.348 V system sizing12.4Vehicle and component modelling12.5Design of sailing and regeneration strategies12.6Simulation on type-approval cycles12.7Economic assessment of the solution12.8Technical conclusions and recommendations12.9Master's Thesis report12.10Master's Thesis: defence before a panel
How you'll learn
100% online training on the SEIUM campus, with downloadable materials, recorded classes and an assigned technical tutor. There are no fixed timetables: you progress at your own pace within the intake, so the programme can be combined with full-time work.
Each module combines theory, guided reading of the original standard and applied exercises. The working software is MATLAB/Simulink, GT-SUITE, AVL CRUISE M, Vector CANape and dSPACE TargetLink, in free, academic or evaluation versions. Practical work is based on real procedures: fuel consumption tests on a chassis dynamometer, emissions measurement during intermittent starts, and HIL validation of the supervisor. Assessment is continuous for each module, plus the final Master's Thesis.
Standards covered: VDA 320, Regulation (EU) 2017/1151 (WLTP), Regulation (EU) 2019/631, Regulation (EU) 2024/1257 (Euro 7), ISO 21780, ISO 26262, ISO 16750-2, UN ECE R101.
Build it end to end
Your final project follows the real engineering workflow, step by step, reviewed by your tutor.
Where this takes you
Requirements
- A university degree in engineering, science or architecture, or equivalent demonstrable professional experience.
- An internet connection and a computer capable of running the programme software.
- English sufficient to read technical standards.
Ready to start?
Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.
Frequently asked questions
The programme totals 1,900 hours over 12–14 months. You set your own pace within each intake, and your tutor helps you plan the workload around your job.
You work with MATLAB/Simulink, GT-SUITE, AVL CRUISE M, Vector CANape and dSPACE TargetLink, using free, academic or evaluation versions. Your tutor indicates the free alternative wherever one exists.
A SEIUM Institute diploma, awarded on passing the continuous assessment and the Master's Thesis. It is SEIUM's own qualification, not an official state degree; its recognition depends on the programme completed and the regulations of each country.
Yes. Modules passed in a course or postgraduate diploma in the same area are recognised in the higher programme. Ask about the recognition policy when you enrol.
A university degree in engineering, science or architecture (or equivalent professional experience), a computer able to run the programme software and English sufficient to read technical standards.
Start dates are set by SEIUM's faculty for each intake. Our admissions team will confirm the next available date when you apply.
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