CourseAutomotive & Motorsport Enrolment open

Hydraulic Systems Simulation Course

Online 300-hour course in hydraulic systems simulation. 6 modules covering ISO 1219-1 (graphic symbols for hydraulic fluid power), ISO 4413 (hydraulic fluid power. Safety) and Simcenter Amesim. Assigned tutor and open enrolment.

Duration300 h
ModeHybrid
LanguageEnglish / Spanish
Start datesOctober / March
LocationEurope (Madrid)
AwardSEIUM Institute diploma
Virtual lab · try it before you enrol

Take the controls.

Run a real engineering trade-off from this programme. Move the sliders, watch the model react in real time and beat the challenge.

SIM · LIVE ●
Learning outcomes

What you will be able to do

01

Explain the fundamentals of modelling lumped-parameter hydraulic circuits.

02

Model pumps, valves, cylinders and accumulators including their non-linearities.

03

Simulate the dynamic response of a circuit together with its control system.

04

Validate a hydraulic model against test data.

05

Apply simulation to the design, sizing and diagnosis of circuits.

06

Exchange models between tools using co-simulation standards.

07

Develop a complete model of a machine's hydraulic circuit.

Profile

Who it's for

  • Hydraulic simulation engineer who wants to specialise in Hydraulic Systems Simulation.
  • Control systems engineer who wants to specialise in Hydraulic Systems Simulation.
  • Hydraulic design engineer who wants to specialise in Hydraulic Systems Simulation.
  • Component R&D engineer who wants to specialise in Hydraulic Systems Simulation.
  • Virtual validation engineer who wants to specialise in Hydraulic Systems Simulation.
  • Systems modelling consultant who wants to specialise in Hydraulic Systems Simulation.
  • Graduates in engineering or sciences seeking to join hydraulic component manufacturers.
Standards & tools

What you'll work with

  • ISO 1219-1 (graphic symbols for hydraulic fluid power)
  • ISO 4413 (hydraulic fluid power. Safety)
  • ISO 4409 (test methods for hydraulic pumps and motors)
  • ISO 10770-1 (testing of servo valves)
  • ISO 6743-4 (lubricants, family H)
  • FMI 2.0 (Functional Mock-up Interface)
  • ISO 13849-1 (safety-related parts of control systems)
Syllabus

6 modules · 300 h

  1. 1.1When to simulate a circuit and when not to
  2. 1.2Steady-state and dynamic simulation
  3. 1.3Available tools and their scope
  4. 1.4Level of detail suited to the objective
  5. 1.5Required component data
  6. 1.6Common assumptions and their effect
  7. 1.7Validation as a requirement of the model
  8. 1.8Use cases: design, diagnosis and training
  9. 1.9Limits of simulation
  10. 1.10Workshop: defining the scope of a model
  1. 2.1Fixed and variable displacement pumps
  2. 2.2Motors and cylinders
  3. 2.3Directional and proportional valves
  4. 2.4Pressure and flow control valves
  5. 2.5Accumulators and their dynamics
  6. 2.6Lines: losses and capacitance
  7. 2.7Fluid: compressibility and viscosity
  8. 2.8Internal leakage and efficiencies
  9. 2.9Catalogue data and parameters to estimate
  10. 2.10Practice: modelling a basic circuit
  1. 3.1System equations and numerical solution
  2. 3.2Integration step and stability
  3. 3.3Start-up and shutdown transients
  4. 3.4Pressure surges and their damping
  5. 3.5Simulation of the control loop
  6. 3.6Tuning controller parameters
  7. 3.7Interaction between circuit functions
  8. 3.8Simulation of the mechanical load
  9. 3.9Co-simulation with the mechanical model
  10. 3.10Practice: simulating a controlled movement
  1. 4.1Measurements needed to validate the model
  2. 4.2Comparison of pressures, flows and positions
  3. 4.3Sources of discrepancy and their hierarchy
  4. 4.4Justified parameter adjustment
  5. 4.5Sensitivity analysis
  6. 4.6Validity of the model outside the measured range
  7. 4.7Documentation of the model and its validation
  8. 4.8Version control
  9. 4.9Review by a second engineer
  10. 4.10Practice: correlating a test with the model
  1. 5.1Sizing components with the model
  2. 5.2Efficiency and loss study
  3. 5.3Evaluation of circuit alternatives
  4. 5.4Thermal study of the system
  5. 5.5Diagnosis of anomalous behaviour
  6. 5.6Reproducing a fault in simulation
  7. 5.7Studying modifications before implementing them
  8. 5.8Simulation for technician training
  9. 5.9Communicating results to the team
  10. 5.10Practice: evaluating two circuit alternatives
  1. 6.1Choice of tool according to need
  2. 6.2Component libraries and their reliability
  3. 6.3Simulation project cost
  4. 6.4Integration with the design process
  5. 6.5Necessary team training
  6. 6.6Common errors in hydraulic simulation
  7. 6.7When a calculation by hand is enough
  8. 6.8Good documentation practices
  9. 6.9EVOLUTION OF TOOLS
  10. 6.10Final project: validated model of a machinery circuit
Methodology, software & labs

How you'll learn

100% online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. No fixed timetables: students progress at their own pace within the intake, which makes it possible to combine study with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is Simcenter Amesim, MATLAB/Simulink (Simscape Fluids), Hopsan, Dymola (Modelica), Automation Studio, in free, academic or evaluation versions. Tests are studied using real procedures for correlating models with a hydraulic test rig, simulation of pressure transients, and hardware-in-the-loop tests. Assessment is continuous per module plus the final integrating project.

Accreditation-ready laboratories(EN ISO/IEC 17025) with a rotor test rig, EMC/Lightning pre-compliance, HIL/SIL, vibration/acoustics.
Evidence-oriented final project:safety case, test plan, compliance dossier and operating limits.
Industry-mentored:lecturers with industry experience in training, , eVTOL/UAM and flight test.
Flexible format(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:a safety-by-design approach, with OT cybersecurity, DIH and compliance as pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Choosing a tool according to need

Explain the fundamentals of modelling lumped-parameter hydraulic circuits.

Component libraries and their reliability

Model pumps, valves, cylinders and accumulators including their non-linearities.

Cost of a simulation project

Simulate the dynamic response of a circuit together with its control system.

Integration with the design process

Validate a hydraulic model against test data.

Team training requirements

Apply simulation to the design, sizing and diagnosis of circuits.

Career opportunities

Where this takes you

Hydraulic simulation engineerControl systems engineerHydraulic design engineerComponent R&D engineerVirtual validation engineerSystems modelling consultant
Admissions & scholarships

Requirements

  • No prior degree required.
  • Internet connection and a computer capable of running the programme's software.
  • Sufficient Spanish to follow technical standards documentation.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 300 hours, spread over 3 to 5 months. That is between 10 and 15 hours per week on average, compatible with a full-time job.

The course works with Simcenter Amesim, MATLAB/Simulink (Simscape Fluids), Hopsan, Dymola (Modelica), Automation Studio. Free, academic or evaluation versions are used, and the tutor indicates the free alternative where one exists.

A SEIUM own diploma upon passing the continuous assessment and the integrating project. It is in-house training, not an official qualification from the Ministry.

Yes. Modules passed in a course or postgraduate diploma in the same area are recognised in the advanced programme. Check the recognition policy when you enrol.

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