CourseAutomotive & Motorsport Applications open

Course on self-locking differentials and their adjustment

Online course of 300 hours in limited-slip differentials and their adjustment. 6 modules covering the role of the differential, types of limited-slip differential, Salisbury adjustment, effect on handling and active differentials, with ISO 6336, ISO 10300, MoTeC i2 Pro and an assigned technical tutor.

Duration3 months
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute certificate
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Learning outcomes

What you will be able to do

01

Explain how open and limited-slip differentials work.

02

Distinguish the types of limited-slip differential and their response.

03

Set up a Salisbury-type plate differential.

04

Analyse the effect of locking in each phase of a corner.

05

Configure maps for active differentials.

06

Interpret wheel speeds in telemetry.

07

Choose the right differential according to category and regulations.

Profile

Who it's for

  • Transmission engineers.
  • Vehicle dynamics engineers.
  • Differential mechanics.
  • Track engineers.
  • Control system calibrators.
  • Rally technicians.
  • Engineering or science graduates seeking to enter circuit racing.
Standards & tools

What you'll work with

  • ISO 6336 (load capacity of spur and helical gears)
  • ISO 10300 (load capacity of bevel gears)
  • Appendix J to the FIA International Sporting Code (technical regulations for competition cars)
  • FIA Formula 1 Technical Regulations (technical rules for Formula 1)
  • FIA World Rally Championship Technical Regulations (technical rules for WRC cars)
  • ISO 8855 (vehicle dynamics vocabulary)
  • MoTeC i2 Pro
  • MATLAB/Simulink
  • KISSsoft
  • AiM Race Studio 3
Syllabus

6 modules

  1. 1.1Why a differential is needed in corners
  2. 1.2Open differential and torque split
  3. 1.3Limitation by the wheel with least grip
  4. 1.4Solid axle in karting and its behaviour
  5. 1.5Locking torque and preload percentage
  6. 1.6Torque Bias Ratio (TBR)
  7. 1.7Effect on directional stability
  8. 1.8Differentials in four-wheel drive
  9. 1.9Regulations on active differentials
  10. 1.10Practical: calculating the torque split in a corner
  1. 2.1Salisbury-type plate differential
  2. 2.2Power and coast ramps
  3. 2.3Torsen helical gear differentials
  4. 2.4Quaife and ATB differentials
  5. 2.5Viscous couplings and their progressive response
  6. 2.6Electro-hydraulically controlled differentials
  7. 2.7Fully locked differentials in rallying and drifting
  8. 2.8Comparison of response and wear
  9. 2.9Selection by category
  10. 2.10Lab: comparing locking curves
  1. 3.1Ramp angles on power and coast
  2. 3.2Preload with Belleville springs
  3. 3.3Number of plates and active surfaces
  4. 3.4Plate stacking order
  5. 3.5Measuring breakaway torque
  6. 3.6Oils and friction modifiers
  7. 3.7Effect of temperature on locking
  8. 3.8Wear and preload drift
  9. 3.9Bench measuring tools
  10. 3.10Workshop: setting up a plate-type limited-slip differential
  1. 4.1Corner-entry understeer from excessive locking
  2. 4.2Stability under braking and on coast
  3. 4.3Rotation at the apex
  4. 4.4Traction on corner exit
  5. 4.5Interaction with traction control
  6. 4.6Effect on the rear tyres
  7. 4.7Adjustment by circuit type
  8. 4.8Adjustment for wet conditions
  9. 4.9Reading wheel speeds
  10. 4.10Case study: correcting corner-entry understeer
  1. 5.1Electronically controlled clutches
  2. 5.2Locking maps by corner phase
  3. 5.3Differentials in F1 and adjustment from the steering wheel
  4. 5.4Torque vectoring in electric vehicles
  5. 5.5Sensors and control strategy
  6. 5.6Regulations that allow or ban their use
  7. 5.7Calibration in the simulator
  8. 5.8Failures and emergency modes
  9. 5.9Validation with telemetry
  10. 5.10Case study: differential map for a circuit
  1. 6.1Choice of vehicle and a slow circuit
  2. 6.2Choice of differential type
  3. 6.3Calculation of the initial setting
  4. 6.4On-track test plan
  5. 6.5Analysis of wheel speeds
  6. 6.6Adjustments by corner phase
  7. 6.7Final differential setting sheet
  8. 6.8Maintenance recommendations
  9. 6.9Report and presentation
  10. 6.10Final project: final review with the tutor
Methodology, software & labs

How you'll learn

100% online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. No fixed timetables: you progress at your own pace within the intake, so it fits around your job.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is MoTeC i2 Pro, MATLAB/Simulink, KISSsoft and AiM Race Studio 3, in free, academic or evaluation versions. Practical work is based on real procedures for setting up limited-slip differentials on the bench, comparing configurations on track and reading wheel speeds. Assessment is continuous per module plus the final project.

Standards covered: ISO 6336; ISO 10300; Appendix J to the FIA International Sporting Code; FIA Formula 1 Technical Regulations; FIA World Rally Championship Technical Regulations; ISO 8855.

Assigned technical tutor:every module ends with a deliverable that your tutor marks individually.
Standards-based learning:guided reading of ISO 6336, ISO 10300 and Appendix J to the FIA International Sporting Code applied to real cases, not as a theoretical annex.
Industry software:MoTeC i2 Pro, MATLAB/Simulink, KISSsoft and AiM Race Studio 3, in free, academic or evaluation versions.
Final project:a limited-slip differential project, from choosing the differential type to a final setting sheet validated with wheel speed data, reviewed by your tutor.
Flexible format:100% online, no fixed timetables, compatible with full-time work.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Vehicle and circuit
Choose the vehicle and a slow circuit for the study.
Differential type and setting
Choose the differential type and calculate its initial setting.
Track testing
Plan on-track tests and analyse wheel speeds.
Corner-phase adjustments
Adjust locking for each corner phase.
Final project
Deliver the final setting sheet and maintenance recommendations, reviewed by your tutor.
Career opportunities

Where this takes you

Transmission engineerVehicle dynamics engineerDifferential mechanicTrack engineerControl system calibratorRally technician
Admissions & scholarships

Requirements

  • No prior qualification is required.
  • Internet connection and a computer capable of running the programme software.
  • English sufficient to read technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 300 hours over 3 months. You set your own pace within each intake, and your tutor helps you plan the workload around your job.

You work with MoTeC i2 Pro, MATLAB/Simulink, KISSsoft and AiM Race Studio 3, using free, academic or evaluation versions. Your tutor indicates the free alternative wherever one exists.

A SEIUM Institute certificate, awarded on passing the continuous assessment and the final project. It is SEIUM's own qualification, not an official state degree; its recognition depends on the programme completed and the regulations of each country.

Yes. Modules passed are recognised in a higher programme in the same area (postgraduate diploma or master's). Ask about the recognition policy when you enrol.

No prior qualification is required; you need a computer able to run the programme software, an internet connection and English sufficient to read technical standards.

Start dates are set by SEIUM's faculty for each intake. Our admissions team will confirm the next available date when you apply.

Course on self-locking differentials and their adjustmentEnrol
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