CourseAerospace, UAM, Drones & Space Enrolment open

Course on Lubrication Systems in Heavy-Duty Engines

Online 300-hour course on lubrication systems in heavy-duty engines. 6 modules covering API CK-4 (heavy-duty diesel engine oils), ACEA E11 (heavy-duty diesel engine oils) and SAP PM. Assigned tutor and open enrolment.

Duration300 h
ModeHybrid
LanguageEnglish / Spanish
Start datesOctober / March
LocationEurope (Madrid)
AwardSEIUM Institute diploma
Virtual lab · try it before you enrol

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Run a real engineering trade-off from this programme. Move the sliders, watch the model react in real time and beat the challenge.

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Learning outcomes

What you will be able to do

01

Explain the functions of lubrication in a heavy-duty diesel engine.

02

Identify the components of the lubrication circuit and how they work.

03

Select oil according to API and ACEA specifications and viscosity grade.

04

Design an oil analysis programme and set alarm limits.

05

Diagnose dilution, contamination and wear from oil analysis results.

06

Optimise oil change intervals using technical and economic criteria.

07

Develop a lubrication plan for a fleet of heavy-duty engines.

Profile

Who it's for

  • Lubrication technician wishing to specialise in Lubrication Systems in Heavy-Duty Engines.
  • In-service oil analyst wishing to specialise in Lubrication Systems in Heavy-Duty Engines.
  • Fleet maintenance manager wishing to specialise in Lubrication Systems in Heavy-Duty Engines.
  • Heavy-duty engine mechanic wishing to specialise in Lubrication Systems in Heavy-Duty Engines.
  • Reliability engineer wishing to specialise in Lubrication Systems in Heavy-Duty Engines.
  • Technical lubricants adviser wishing to specialise in Lubrication Systems in Heavy-Duty Engines.
  • Graduates in engineering or science seeking to enter the mining sector.
Standards & tools

What you'll work with

  • API CK-4 (heavy-duty diesel engine oils)
  • ACEA E11 (heavy-duty diesel engine oils)
  • SAE J300 (engine oil viscosity classification)
  • ASTM D445 (kinematic viscosity)
  • ASTM D2896 (base number, TBN)
  • ASTM D5185 (wear metals by ICP-AES)
  • ISO 4406 (fluid cleanliness code)
Syllabus

6 modules · 300 h

  1. 1.1Functions of oil: lubricate, cool, clean and protect
  2. 1.2Lubrication regimes in the bearings
  3. 1.3Hydrodynamic film and its thickness
  4. 1.4Critical areas: crankshaft, connecting rods, camshaft and turbo
  5. 1.5Complete lubrication circuit
  6. 1.6Flow rates and working pressures
  7. 1.7Consequences of pressure loss
  8. 1.8Relationship between lubrication and engine life
  9. 1.9Terminology and specifications
  10. 1.10Workshop: tracing the circuit of an engine
  1. 2.1Oil pump and its drive
  2. 2.2Pressure regulating valve
  3. 2.3Full-flow and bypass filters
  4. 2.4Oil cooler and thermostat
  5. 2.5Ducts, galleries and cooling jets
  6. 2.6Sump, level and breathers
  7. 2.7Pressure and temperature sensors
  8. 2.8Pre-lubrication at start-up
  9. 2.9Crankcase gas separator
  10. 2.10Practice: identifying components and their functions
  1. 3.1Viscosity and multigrade oils
  2. 3.2Quality classifications and how to read them
  3. 3.3Additives: detergents, anti-wear agents and antioxidants
  4. 3.4Synthetic, semi-synthetic and mineral oils
  5. 3.5Engine manufacturer specifications
  6. 3.6Compatibility with exhaust aftertreatment
  7. 3.7Low-ash oils
  8. 3.8Oils for extreme climates
  9. 3.9Risks of using an unsuitable oil
  10. 3.10Practice: selecting oil for three engines
  1. 4.1Correct sampling
  2. 4.2Physico-chemical parameters and their interpretation
  3. 4.3Wear particles and their origin
  4. 4.4Contamination by fuel, water and coolant
  5. 4.5Soot and its effect on viscosity
  6. 4.6Alkaline reserve and oxidation
  7. 4.7Trends and alarm values
  8. 4.8Extending intervals based on analysis
  9. 4.9Decisions based on the report
  10. 4.10Practice: interpreting three reports
  1. 5.1Low pressure: causes and checks
  2. 5.2High pressure and its consequences
  3. 5.3Excessive oil consumption and locating it
  4. 5.4Fuel dilution and its causes
  5. 5.5Coolant entering the oil
  6. 5.6Oil overheating
  7. 5.7Bearing noise and incipient damage
  8. 5.8External leaks and their repair
  9. 5.9Diagnosis after seizure
  10. 5.10Practice: guided diagnosis of three cases
  1. 6.1Change intervals and their justification
  2. 6.2Change procedure and precautions
  3. 6.3Used oil management and regulations
  4. 6.4Storage and handling of new oil
  5. 6.5Workshop contamination and its prevention
  6. 6.6Cost of oil versus cost of failure
  7. 6.7Training of maintenance staff
  8. 6.8Common lubrication errors
  9. 6.9Maintenance records and traceability
  10. 6.10Final project: lubrication plan for a fleet
Methodology, software & labs

How you'll learn

Fully 100% online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. No fixed timetables: students progress at their own pace within the intake, which makes it possible to combine study with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is SAP PM, Power BI, Advanced Excel, Python (pandas), in free, academic or evaluation versions. Tests are studied using real procedures for in-service oil sampling, interpretation of oil analysis laboratory reports, and inspection of the lubrication circuit. Assessment is continuous by module, plus the final integrating project.

Accredited laboratories(EN ISO/IEC 17025) with rotor rig, EMC/Lightning pre-compliance, HIL/SIL, vibration/acoustics.
Evidence-driven Master's Thesis:safety case, test plan, compliance dossier and operating limits.
Industry mentoring:faculty with experience in training, , eVTOL/UAM and flight test.
Flexible format(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:a safety-by-design approach, with cyber-OT, DIH and compliance as its pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Change intervals and their justification

Explain the functions of lubrication in a heavy-duty diesel engine.

Change procedure and precautions

Identify the components of the lubrication circuit and how they work.

Used oil management and regulations

Select oil according to API and ACEA specifications and viscosity grade.

Storage and handling of new oil

Design an oil analysis programme and set alarm limits.

Workshop contamination and its prevention

Diagnose dilution, contamination and wear from oil analysis results.

Career opportunities

Where this takes you

Lubrication technicianIn-service oil analystFleet maintenance managerHeavy-duty engine mechanicReliability engineerTechnical lubricants adviser
Admissions & scholarships

Requirements

  • No prior degree is required.
  • Internet connection and a computer capable of running the programme's software.
  • Sufficient command of Spanish to follow technical standards documentation.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme consists of 300 total hours spread over 3 to 5 months. That averages between 10 and 15 hours per week, compatible with a full-time job.

You will work with SAP PM, Power BI, Advanced Excel, Python (pandas). Free, academic or evaluation versions are used, and the tutor indicates the free alternative where one exists.

A SEIUM diploma upon passing the continuous assessment and the integrating project. It is in-house training, not an official qualification from the Ministry.

Yes. Modules passed in a course or postgraduate diploma in the same area are recognised in the advanced programme. Check the recognition policy when you enrol.

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