CourseNuclear Engineering & Nuclear Fuel Cycle Technologies Applications open

Course on Exoskeleton Design for Nuclear Maintenance

Online course of 300 h in Exoskeleton Design for Nuclear Maintenance. 6 modules covering ISO 13482 (personal care robots), Directive 2006/42/EC (machinery) and OpenSim. Dedicated tutor and enrolment open.

Duration300 h
ModeOnline
Start datesSet by the faculty
AwardSEIUM Institute certificate
Virtual lab · try it before you enrol

Take the controls.

Run a real engineering trade-off from this field. Move the sliders, watch the model react in real time and beat the challenge.

SIM · LIVE ●
Learning outcomes

What you will be able to do

01

Analyse the role of exoskeletons in nuclear maintenance tasks.

02

Apply principles of user biomechanics to design.

03

Design the mechanical structure and actuators of the exoskeleton.

04

Select sensors, control systems and power sources.

05

Evaluate risks and machinery safety requirements.

06

Plan validation and deployment on site.

07

Develop an integrated exoskeleton project.

Profile

Who it's for

  • Exoskeleton design engineer looking to specialise in Exoskeleton Design for Nuclear Maintenance.
  • Biomechanical engineer looking to specialise in Exoskeleton Design for Nuclear Maintenance.
  • Mechatronics engineer looking to specialise in Exoskeleton Design for Nuclear Maintenance.
  • Industrial ergonomics specialist looking to specialise in Exoskeleton Design for Nuclear Maintenance.
  • Nuclear maintenance engineer looking to specialise in Exoskeleton Design for Nuclear Maintenance.
  • Machinery safety engineer looking to specialise in Exoskeleton Design for Nuclear Maintenance.
  • Engineering or science graduates looking to move into nuclear power plants.
Standards & tools

What you'll work with

  • ISO 13482 (personal care robots)
  • Directive 2006/42/EC (machinery)
  • ISO 12100 (safety of machinery, risk assessment)
  • ISO 13849-1 (safety-related parts of control systems)
  • ISO 11228 (ergonomics of manual handling)
  • Royal Decree 1029/2022 (Spain) (health protection against ionising radiation)
Syllabus

6 modules · 300 h

  1. 1.1What problem an exoskeleton solves and what it does not
  2. 1.2Musculoskeletal injuries in maintenance tasks
  3. 1.3Passive, active and semi-active exoskeletons
  4. 1.4Full-body, trunk, shoulder and lower-limb devices
  5. 1.5Tasks where it helps and tasks where it gets in the way
  6. 1.6The real state of the market versus the marketing pitch
  7. 1.7Worker acceptance and why pilots fail
  8. 1.8Regulatory framework and legal status of the equipment
  9. 1.9Ergonomics and biomechanics vocabulary
  10. 1.10Exercise: identifying candidate tasks in a plant
  1. 2.1Functional anatomy of the shoulder, back and hip
  2. 2.2Kinematic chains and degrees of freedom
  3. 2.3Joint moments in working postures
  4. 2.4Static versus dynamic loading
  5. 2.5Workstation ergonomic assessment methods
  6. 2.6Measuring muscle activity and perceived exertion
  7. 2.7Anthropometric variability and equipment fit
  8. 2.8Fatigue and recovery
  9. 2.9Load transfer: where the removed effort ends up
  10. 2.10Practice: ergonomic assessment of a real task
  1. 3.1Device architecture and alignment with the joints
  2. 3.2Misalignments and how to stop them causing injury
  3. 3.3Elastic elements, springs and energy storage
  4. 3.4Electric and pneumatic actuators
  5. 3.5Transmissions, cables and gear reducers
  6. 3.6Materials, weight and mass distribution
  7. 3.7Body interfaces: straps, padding and pressure
  8. 3.8Quick adjustment and sizing
  9. 3.9Durability, cleaning and maintenance of the exoskeleton itself
  10. 3.10Practice: sizing the shoulder support of a passive exoskeleton
  1. 4.1Posture, force and muscle activity sensors
  2. 4.2Detecting user intent
  3. 4.3Control strategies: proportional and gravity-compensation assistance
  4. 4.4Control stability and behaviour on failure
  5. 4.5Operating modes and transitions
  6. 4.6Batteries, runtime and in-shift recharging
  7. 4.7Usage data logging and worker privacy
  8. 4.8User interface and feedback
  9. 4.9Cybersecurity of a wearable device
  10. 4.10Practice: defining the control logic of a shoulder exoskeleton
  1. 5.1Risk analysis of the device and of the person-device system
  2. 5.2Applicable regulations and product marking
  3. 5.3Laboratory and field testing
  4. 5.4Effectiveness indicators: what to measure to know if it works
  5. 5.5Designing an honest industrial pilot
  6. 5.6User training and adaptation period
  7. 5.7Maintenance, inspection and decommissioning
  8. 5.8Total cost and expected return
  9. 5.9Change management and the role of worker representatives
  10. 5.10Practice: designing the validation protocol for a pilot
  1. 6.1Choosing the task and the maintenance environment
  2. 6.2Baseline ergonomic assessment
  3. 6.3Device requirements
  4. 6.4Conceptual design and architecture selection
  5. 6.5Mechanical and actuation sizing
  6. 6.6Risk analysis
  7. 6.7User validation plan
  8. 6.8Economic analysis
  9. 6.9Technical report
  10. 6.10Project defence
Methodology, software & labs

How you'll learn

100% online training on the SEIUM campus, with downloadable materials, recorded classes and a dedicated technical tutor. No fixed timetable: students progress at their own pace within the intake period, making it easy to combine with work.

Each module combines theory, guided reading of the original standards and applied exercises. The software used is OpenSim, AnyBody Modeling System, SolidWorks, MATLAB/Simulink, ROS, in free, academic or trial versions. Testing is studied through real procedures from motion capture and electromyography, prototyping and ergonomics testing, validation in simulated maintenance tasks. Assessment is continuous for each module, plus a final capstone project.

Accredited laboratories(EN ISO/IEC 17025) with a rotor rig, EMC/Lightning pre-compliance, HIL/SIL, vibration/acoustics.
Evidence-driven Master's Thesis:safety case, test plan, compliance dossier and operational limits.
Industry mentoring:lecturers with a track record in training, , eVTOL/UAM and flight test.
Flexible study mode(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:a safety-by-design approach, with cyber-OT, DIH and compliance as its pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Choosing the task and the maintenance environment

Analyse the role of exoskeletons in nuclear maintenance tasks.

Baseline ergonomic assessment

Apply principles of user biomechanics to design.

Device requirements

Design the mechanical structure and actuators of the exoskeleton.

Conceptual design and architecture selection

Select sensors, control systems and power sources.

Mechanical and actuation sizing

Evaluate risks and machinery safety requirements.

Career opportunities

Where this takes you

Exoskeleton design engineerBiomechanical engineerMechatronics engineerIndustrial ergonomics specialistNuclear maintenance engineerMachinery safety engineer
Admissions & scholarships

Requirements

  • No previous qualification is required.
  • An internet connection and a computer able to run the programme software.
  • A level of English sufficient to read technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 300 hours spread over 3 to 5 months. That is an average of 10 to 15 hours per week, compatible with a full-time job.

You will work with OpenSim, AnyBody Modeling System, SolidWorks, MATLAB/Simulink, ROS. Free, academic or trial versions are used, and your tutor will point out a free alternative where one exists.

A SEIUM Institute diploma, awarded on passing the continuous assessment and the capstone project. It is SEIUM's own qualification, not an official state-accredited degree.

Yes. Modules passed in a course or postgraduate diploma in the same area are recognised in the higher programme. Check the credit recognition policy when you enrol.

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