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Course in Corrosion Diagnosis of Steel Reinforcement

Online course of 300 hours in corrosion diagnosis of steel reinforcement in concrete, with 6 modules covering corrosion mechanisms, inspection planning, non-destructive and laboratory testing, residual service life and repair criteria under EN 1504, with an assigned technical tutor.

Duration3 months
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute certificate
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Learning outcomes

What you will be able to do

01

Explain carbonation-induced and chloride-induced corrosion mechanisms in reinforced concrete.

02

Plan an inspection and diagnosis campaign with justified sampling criteria.

03

Apply and interpret corrosion potential, resistivity and corrosion rate tests.

04

Determine the carbonation front and chloride profile from cores.

05

Estimate residual service life using initiation and propagation models.

06

Propose repair and protection strategies in accordance with EN 1504.

07

Write a technical diagnosis report that can be defended before the owner.

Profile

Who it's for

  • Structural pathology engineers who want to specialise in corrosion diagnosis of steel reinforcement.
  • Structural inspection technicians who want to specialise in corrosion diagnosis of steel reinforcement.
  • Bridge maintenance engineers who want to specialise in corrosion diagnosis of steel reinforcement.
  • Building rehabilitation consultants who want to specialise in corrosion diagnosis of steel reinforcement.
  • Infrastructure asset managers who want to specialise in corrosion diagnosis of steel reinforcement.
  • Materials laboratory technicians who want to specialise in corrosion diagnosis of steel reinforcement.
  • Engineering or science graduates looking to move into civil engineering.
Standards & tools

What you'll work with

  • EN 1504 (protection and repair of concrete structures)
  • Código Estructural (RD 470/2021) (Spanish Structural Code)
  • EN 206 (concrete specification)
  • ASTM C876 (corrosion potential)
  • RILEM TC 154-EMC (electrochemical techniques for measuring corrosion in concrete)
  • UNE 112011 (carbonation depth)
  • ISO 12696 (cathodic protection of steel in concrete)
  • Advanced Excel
  • Python (NumPy, Matplotlib)
  • QGIS
  • AutoCAD
Syllabus

6 modules

  1. 1.1Passivation of steel and the role of the concrete cover
  2. 1.2Electrochemical mechanism of corrosion
  3. 1.3Carbonation of concrete
  4. 1.4Chloride attack and critical threshold
  5. 1.5Pitting and general corrosion
  6. 1.6Environmental factors: humidity, temperature and oxygen
  7. 1.7Corrosion products and cracking
  8. 1.8Exposure classes in the Código Estructural and EN 206
  9. 1.9Structural consequences of cross-section loss
  10. 1.10Workshop: reading a real deterioration case
  1. 2.1Diagnosis objectives and scope
  2. 2.2Gathering project documentation
  3. 2.3Visual inspection and damage mapping
  4. 2.4Cracks, rust stains and spalling
  5. 2.5Zoning the structure by exposure
  6. 2.6Test plan and sampling criteria
  7. 2.7Access, safety and auxiliary equipment
  8. 2.8Photographic records and field sheets
  9. 2.9Coordination with the owner
  10. 2.10Practical: inspection plan for a bridge
  1. 3.1Cover measurement with a covermeter
  2. 3.2Corrosion potential (half-cell) according to ASTM C876
  3. 3.3Electrical resistivity of concrete
  4. 3.4Corrosion rate by linear polarisation
  5. 3.5Ground-penetrating radar to locate reinforcement
  6. 3.6Thermography and ultrasound
  7. 3.7Limitations and interference of each technique
  8. 3.8Calibration and measurement conditions
  9. 3.9Combining techniques for a reliable diagnosis
  10. 3.10Laboratory: interpreting a potential map
  1. 4.1Core extraction and exploratory openings
  2. 4.2Carbonation depth with phenolphthalein
  3. 4.3Chloride profiles by depth
  4. 4.4Porosity and absorption of concrete
  5. 4.5Compressive strength of existing concrete
  6. 4.6Measuring reinforcement cross-section loss
  7. 4.7Tensile tests on extracted bars
  8. 4.8Chain of custody of samples
  9. 4.9Joint interpretation of results
  10. 4.10Practical: calculating the chloride front
  1. 5.1Initiation and propagation models
  2. 5.2Predicting carbonation with the square-root-of-time law
  3. 5.3Chloride diffusion and Fick's second law
  4. 5.4Estimating residual service life
  5. 5.5Reduction of bond and ductility
  6. 5.6Checking load-bearing capacity
  7. 5.7Damage classification and urgency of action
  8. 5.8Repair criteria according to EN 1504
  9. 5.9Cathodic protection and other alternatives
  10. 5.10Case study: assessment of a deteriorated floor slab
  1. 6.1Defining the structure and the scope
  2. 6.2Preliminary inspection and zoning
  3. 6.3Selecting and justifying tests
  4. 6.4Analysing field and laboratory results
  5. 6.5Diagnosing the corrosion mechanism
  6. 6.6Estimating residual service life
  7. 6.7Repair and maintenance proposal
  8. 6.8Indicative budget and priorities
  9. 6.9Report and presentation
  10. 6.10Final review with the tutor
Methodology, software & labs

How you'll learn

100% online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. There are no fixed timetables: you progress at your own pace within the intake, so it can be combined with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is advanced Excel, Python (NumPy, Matplotlib), QGIS and AutoCAD, in free, academic or evaluation versions. Testing is studied through real procedures for inspecting reinforced concrete structures, construction materials laboratory work and electrochemical corrosion testing. Assessment is continuous by module, plus the final project.

Standards covered: EN 1504, Código Estructural (RD 470/2021), EN 206, ASTM C876, RILEM TC 154-EMC, UNE 112011, ISO 12696.

Assigned technical tutor:every module ends with a deliverable that your tutor marks individually.
Standards-based learning:guided reading of EN 1504, the Código Estructural, EN 206 and ASTM C876 applied to real cases.
Industry software:advanced Excel, Python (NumPy, Matplotlib), QGIS and AutoCAD, in free, academic or evaluation versions.
Final project:a complete corrosion diagnosis of a real structure, from inspection and testing to residual service life and a repair proposal, reviewed by your tutor.
Flexible format:100% online, no fixed timetables, compatible with full-time work.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Inspection plan
Draw up the inspection plan for a bridge, with structure zoning and sampling criteria.
Potential mapping
Interpret a corrosion potential map obtained according to ASTM C876.
Chloride front calculation
Calculate the chloride front from depth profiles taken from cores.
Deteriorated slab assessment
Assess a deteriorated floor slab, estimating its residual service life and load-bearing capacity.
Final project
Produce a complete diagnosis report with corrosion mechanism, residual service life and a repair proposal under EN 1504.
Career opportunities

Where this takes you

Structural pathology engineerStructural inspection technicianBridge maintenance engineerBuilding rehabilitation consultantInfrastructure asset managerMaterials laboratory technician
Admissions & scholarships

Requirements

  • No previous qualification is required.
  • An internet connection and a computer capable of running the programme software.
  • English sufficient to read technical standards.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The course totals 300 hours over 3 months. You set your own pace within each intake, and your tutor helps you plan the workload around your job.

You will work with advanced Excel, Python (NumPy, Matplotlib), QGIS and AutoCAD. Free, academic or evaluation versions are used, and your tutor indicates the free alternative where one exists.

A SEIUM Institute certificate, awarded on passing the continuous assessment and the final project. It is SEIUM's own qualification, not an official state degree; its recognition depends on the programme completed and the regulations of each country.

Yes. Modules passed are recognised in a higher programme in the same area (postgraduate diploma or master's). Ask about the recognition policy when you enrol.

No previous qualification is required. You need an internet connection, a computer capable of running the programme software, and English sufficient to read technical standards.

Start dates are set by SEIUM's faculty for each intake. Our admissions team will confirm the next available date when you apply.

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