CourseOff-Road, Special Vehicles & Machinery Applications open

Advanced Oil-Hydraulics Course for Heavy Machinery

Online 300 h course in advanced oil-hydraulics for heavy machinery. 6 modules covering ISO 4413 (hydraulic fluid power, safety requirements), ISO 1219-1 (graphic symbols for hydraulic circuits) and Simcenter Amesim. Personal tutor assigned and enrolment open.

Duration300 h
ModeOnline
LanguageEnglish
Start datesSet by the faculty
AwardSEIUM Institute certificate
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Learning outcomes

What you will be able to do

01

Analyse the hydraulic architectures of heavy machinery.

02

Explain pump and valve control in load-sensing and electro-hydraulic systems.

03

Evaluate the energy efficiency and losses of the system.

04

Model the dynamics of hydraulic circuits.

05

Size components and circuits for a specific application.

06

Validate and commission a hydraulic system.

07

Design a complete hydraulic circuit as a final project.

Profile

Who it's for

  • Oil-hydraulic systems engineer who wants to specialise in Advanced Oil-Hydraulics for Heavy Machinery.
  • Hydraulic circuit designer who wants to specialise in Advanced Oil-Hydraulics for Heavy Machinery.
  • Commissioning technician who wants to specialise in Advanced Oil-Hydraulics for Heavy Machinery.
  • Energy efficiency engineer who wants to specialise in Advanced Oil-Hydraulics for Heavy Machinery.
  • Validation engineer who wants to specialise in Advanced Oil-Hydraulics for Heavy Machinery.
  • Hydraulic diagnostics technician who wants to specialise in Advanced Oil-Hydraulics for Heavy Machinery.
  • Graduates in engineering or science looking to join heavy machinery manufacturers.
Standards & tools

What you'll work with

  • ISO 4413 (hydraulic fluid power, safety requirements)
  • ISO 1219-1 (graphic symbols for hydraulic circuits)
  • ISO 4406 (fluid cleanliness code)
  • ISO 6743-4 (classification of hydraulic fluids)
  • ISO 15380 (environmentally acceptable hydraulic fluids)
  • EN ISO 13849-1 (safety-related parts of control systems)
  • ISO 4409 (measurement of pump and motor performance)
Syllabus

6 modules · 300 h

  1. 1.1Open-centre, closed-centre and their variants
  2. 1.2Load-sensing systems
  3. 1.3Pressure and flow compensation
  4. 1.4Variable-displacement pumps and their control
  5. 1.5Flow sharing between simultaneous functions
  6. 1.6Priorities: steering, brakes and work functions
  7. 1.7Closed travel circuits
  8. 1.8Hybrid and electro-hydraulic architectures
  9. 1.9Criteria for choosing an architecture
  10. 1.10Workshop: comparison of two architectures for one machine
  1. 2.1Pump pressure and flow regulators
  2. 2.2Constant power control
  3. 2.3Load signal and its transmission
  4. 2.4Compensated valves and multi-section blocks
  5. 2.5Pilot-operated check and lowering valves
  6. 2.6Compensation valves during lowering
  7. 2.7Pump control electronics
  8. 2.8Interaction between diesel engine and pump
  9. 2.9Engine overload protection
  10. 2.10Practice: configuring a pump control
  1. 3.1Sources of loss in each architecture
  2. 3.2Consumption comparison between solutions
  3. 3.3Energy recovery during lowering and slewing
  4. 3.4Accumulators as energy storage
  5. 3.5Electric drives for auxiliary functions
  6. 3.6Power management between functions
  7. 3.7Measuring consumption by function
  8. 3.8Fuel cost over the lifecycle
  9. 3.9Trade-off between efficiency and system cost
  10. 3.10Practice: energy analysis of a circuit
  1. 4.1Circuit stability and oscillations
  2. 4.2Pressure surges and their damping
  3. 4.3Oil volume and compressibility
  4. 4.4Actuator response and control feel
  5. 4.5Interaction between functions and couplings
  6. 4.6Cavitation and supply pressure
  7. 4.7Effect of temperature on response
  8. 4.8Simulation of circuit dynamics
  9. 4.9Tuning the behaviour perceived by the operator
  10. 4.10Practice: diagnosing an instability
  1. 5.1Circuit requirements specification
  2. 5.2Sizing of pumps, valves and actuators
  3. 5.3Selection of lines and components
  4. 5.4Loss and temperature calculations
  5. 5.5Filtration and required cleanliness
  6. 5.6Machine layout and accessibility
  7. 5.7Hydraulic schematic and its documentation
  8. 5.8Representation standards and symbology
  9. 5.9Design review and checklist
  10. 5.10Practice: designing a working-equipment circuit
  1. 6.1Circuit test plan
  2. 6.2Commissioning and adjustment of settings
  3. 6.3Performance measurement and comparison with requirements
  4. 6.4Circuit durability testing
  5. 6.5Final documentation and manuals
  6. 6.6Training of service personnel
  7. 6.7Change management and revalidation
  8. 6.8Common errors in hydraulic design
  9. 6.9Trends: electrification and intelligent control
  10. 6.10Final project: design and validation of a complete circuit
Methodology, software & labs

How you'll learn

100 % online training on the SEIUM campus, with downloadable material, recorded classes and an assigned technical tutor. There are no fixed timetables: students progress at their own pace within the intake, making it easy to combine with work.

Each module combines theory, guided reading of the original standard and applied exercises. The working software is Simcenter Amesim, Automation Studio, MATLAB/Simulink (Simscape Fluids), Hopsan, in free, academic or evaluation versions. Tests are studied using real hydraulic test bench procedures, dynamic simulation of load-sensing circuits and measurement of system energy efficiency. Assessment is continuous, module by module, plus the final integrating project.

Accreditable laboratories(EN ISO/IEC 17025) with a rotor test rig, EMC/Lightning pre-compliance, HIL/SIL and vibration/acoustics.
Evidence-oriented final project:safety case, test plan, compliance dossier and operating limits.
Industry-mentored:lecturers with backgrounds in training, , eVTOL/UAM and flight test.
Flexible format(hybrid/online), international cohorts and support from SEIUM Career Services.
Ethics and safety:a safety-by-design approach, with cyber-OT, DIH and compliance as core pillars.
Capstone project

Build it end to end

Your final project follows the real engineering workflow, step by step, reviewed by your tutor.

Circuit test plan

Analyse the hydraulic architectures of heavy machinery.

Commissioning and adjustment of settings

Explain pump and valve control in load-sensing and electro-hydraulic systems.

Performance measurement and comparison with requirements

Evaluate the energy efficiency and losses of the system.

Circuit durability testing

Model the dynamics of hydraulic circuits.

Final documentation and manuals

Size components and circuits for a specific application.

Career opportunities

Where this takes you

Oil-hydraulic systems engineerHydraulic circuit designerCommissioning technicianEnergy efficiency engineerValidation engineerHydraulic diagnostics technician
Admissions & scholarships

Requirements

  • No prior degree is required.
  • Internet connection and a computer capable of running the programme's software.
  • Sufficient command of Spanish to follow technical standards documentation.

Ready to start?

Send your application today. Our admissions team replies within 72 hours with your study plan and funding options.

FAQ

Frequently asked questions

The programme totals 300 hours, spread over 3 to 5 months. That is an average of 10 to 15 hours per week, compatible with a full-time job.

You will work with Simcenter Amesim, Automation Studio, MATLAB/Simulink (Simscape Fluids) and Hopsan. Free, academic or evaluation versions are used, and the tutor will indicate a free alternative where one exists.

A SEIUM diploma upon passing the continuous assessment and the integrating project. It is in-house training, not an official qualification from the Ministry.

Yes. Modules passed in a course or postgraduate diploma in the same area can be credited towards the advanced programme. Check the credit transfer policy when you enrol.

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