Battery module repair course
About our
Battery Module Repair Course
This course focuses on technical training for diagnosing, repairing, and maintaining battery systems, primarily in electric vehicles and electronic devices. It covers the in-depth study of battery chemistry, charging and discharging circuits, and battery management systems (BMS). The course covers fault identification, cell replacement, and module reconditioning, using specialized tools and spot welding and laser welding techniques. Emphasis is placed on safety, current regulations, and battery waste management.
The program offers hands-on experience using multimeters, oscilloscopes, and internal resistance (IR) testing equipment. Participants acquire skills in performing fault analysis, BMS calibration, and repairs according to technical specifications. The training prepares participants for roles in repair shops, electronics services, and the automotive industry, ensuring compliance with electrical safety and environmental sustainability standards.
Battery module repair course
- Format: Hybrid
- Duration: 3 months
- Hours: 300 H
- Language: English / Spanish
- Registration date: 23-10-2026
- Start date: 12-12-2026
- Available places: 2
699 $
Competencies and results
What you will learn
1. Advanced Diagnosis and Repair of Battery Modules
Here is the requested content:
**What Will You Learn? Advanced Battery Module Diagnostics and Repair**
You will learn to master the key techniques and knowledge for the accurate diagnosis and effective repair of battery modules, essential in modern naval systems. This course will provide you with the skills necessary to:
1. Understand the structure and internal workings of battery modules, including the identification of critical components and their functions.
2. Master failure analysis and root cause identification in battery modules, using advanced diagnostic tools.
3. Apply non-destructive testing (NDT) methods to assess the condition of modules without damaging them, including:
* Detailed visual inspection.
* Discharge and charge tests to evaluate capacity and performance.
* Electrochemical impedance analysis (EIS) to identify internal problems.
* Thermography to detect hot spots and thermal anomalies.
* Ultrasonic testing to detect internal defects.
4. Perform advanced repairs, including:
* Replacing defective cells.
* Repairing connections and wiring.
* Reconditioning modules to extend their lifespan.
5. Use specialized testing equipment and tools for diagnosing and repairing battery modules.
6. Interpret data and generate detailed reports on the condition of battery modules, including recommendations for maintenance and replacement.
7. Apply safety standards and proper work procedures when handling battery modules.
8. Stay up-to-date on the latest battery module technologies and their impact on marine systems.
9. Design and implement preventive maintenance plans to optimize the performance and lifespan of battery modules.
2. Rotor Optimization and Performance: An In-Depth Analysis
- Analyze flap–lag–torsion couplings, whirl flutter and fatigue.
- Size laminates in composites, unions and bonded joints with FE.
- Implement damage tolerance and NDT (UT/RT/thermography).
3. Comprehensive user-oriented design and validation (from modeling to manufacturing)
You will learn to integrate the entire product development process, from initial model conception to final validation, applying user-centered methodologies. You will develop skills in parametric design, ergonomics, simulation, sustainable materials, 3D visualization, and manufacturing management, ensuring efficient, safe solutions that meet current industry standards.
4. Expert Battery Module Repair: A Comprehensive Guide
4. Expert Battery Module Repair: A Comprehensive Guide
- Identifying and diagnosing battery module faults: Analysis of individual cells and complete systems.
- Battery module operating principles: Chemistry, physics, and electronics.
- Advanced measurement and testing techniques: Multimeters, battery analyzers, oscilloscopes, and specialized equipment.
- Battery module disassembly and assembly processes: Safety, specific tools, and procedures.
- Repairing individual cells: Soldering, replacement, and balancing.
- Repairing battery management systems (BMS): Diagnosis, programming, and component replacement.
- Reconditioning battery modules: Cleaning, testing, and reconfiguration.
- Safe handling and storage of battery modules: Regulations, fire prevention, and waste management.
- Introduction to welding: Spot welding, arc welding, and resistance welding.
- Using advanced diagnostic tools.
5. Specialization in Battery Module Repair: Techniques and Strategies
5. Specialization in Battery Module Repair: Techniques and Strategies
- Identify and diagnose common battery module failures, including cell, connector, and protection circuit problems.
- Master advanced measurement and testing techniques to evaluate the performance and health of battery modules.
- Apply specific repair methods for different types of failures, such as replacing defective cells, repairing connections, and reprogramming battery management systems (BMS).
- Use specialized tools and equipment, including precision soldering irons, battery analyzers, and high-tech testing equipment.
- Understand and apply safety standards and handling protocols for working with lithium and other types of batteries.
- Learn to evaluate the feasibility of repair versus complete module replacement, considering costs, time, and performance.
- Develop root cause analysis skills to Prevent future failures and improve the durability of battery modules.
Specialize in the repair of battery modules for electric vehicles (EVs), energy storage systems (ESS), and other applications.
6. Comprehensive Repair and Maintenance of Battery Modules: Professional Course
6. Comprehensive Repair and Maintenance of Battery Modules: Professional Course
Diagnosis and evaluation of battery module condition: fault identification, performance analysis, and remaining lifespan.
Battery module operating principles: electrochemistry, components, cells, design, and battery management systems (BMS).
Measurement and testing techniques: voltages, currents, temperatures, capacity, internal resistance, and data analysis.
Battery module repair: disassembly, inspection, cell and component replacement, soldering, and assembly.
Preventive and corrective maintenance: cleaning, lubrication, calibration, firmware updates, and safety protocols.
Waste management and recycling: environmental regulations, material separation, and final disposal processes.
Use of specialized tools and equipment: multimeters, oscilloscopes, and analyzers. Batteries, soldering stations, and testing equipment.
Safety regulations and standards: compliance with regulations, personal protective equipment, and prevention of electrical and chemical hazards.
Interpretation of diagrams and technical manuals: understanding electrical schematics, component specifications, and maintenance procedures.
Simulation and modeling of battery modules: software tools for performance analysis and optimization.
Who this program is for:
Battery module repair course
- Graduates in Aerospace Engineering, Mechanical Engineering, Electrical Engineering, Electronics Engineering, Industrial Engineering, Automation Engineering, or related fields.
- OEM (Original Equipment Manufacturer) professionals in sectors such as aerospace, automotive, energy, marine, or related fields, interested in the repair and maintenance of battery systems.
- MRO (Maintenance, Repair, and Operations) technicians and personnel who wish to expand their knowledge in battery module repair.
- Consulting professionals specializing in energy, Electric mobility, or related sectors seeking to offer high value-added services in the field of batteries.
Researchers and technicians from technology centers or universities working on projects related to batteries, energy storage systems, or electric vehicles.
Personnel from Flight Test, Certification, Avionics, Control, and Dynamics seeking specialization in the repair of battery modules for aircraft, land vehicles, or marine applications.
Regulators, inspectors, and authorities in the areas of UAM/eVTOL (Urban Air Mobility), electric mobility, or maritime/land transport requiring competencies in battery compliance and safety.
Engineers and technicians from Companies dedicated to the development and manufacture of batteries, or to the recycling and management of battery waste.
Recommended requirements: Basic knowledge of electronics, electricity, and power systems; familiarity with measuring instruments and diagnostic tools. Previous experience handling batteries and battery management systems (BMS) is a plus. B2+/C1 level. We offer bridging tracks if needed.
- Standards-driven curriculum: you will work with CS-27/CS-29, DO-160, DO-178C/DO-254, ARP4754A/ARP4761, ADS-33E-PRF from the first module.
- Accreditable laboratories (EN ISO/IEC 17025) with rotor bench, EMC/Lightning pre-compliance, HIL/SIL, vibrations/acoustics.
- Evidence-oriented TFM: safety case, test plan, compliance dossierand operational limits.
- Mentored by industry: teachers with experience in rotorcraft, tiltrotor, eVTOL/UAM and flight test.
- Flexible modality (hybrid/online), international cohorts and support from SEIUM Career Services.
- Ethics and security: safety-by-design approach, cyber-OT, DIH and compliance as pillars.
Module 1 — Advanced Battery Module Diagnostics and Repair
1.1 Introduction to battery systems: types, components, and operation.
1.2 Advanced diagnostic techniques: electrical testing and data analysis.
1.3 Specialized tools and equipment for module diagnostics.
1.4 Common battery module failures: identification and root cause analysis.
1.5 Safety protocols for battery diagnostics and handling.
1.6 Data interpretation and diagnostic report generation.
1.7 Application of software and simulation tools for diagnostics.
1.8 Preventive and corrective maintenance of battery modules.
1.9 Evaluation of module performance and lifespan.
1.10 Case studies: diagnosis and analysis of real-world failures.
Module 2 — Rotor Optimization and Performance: An In-Depth Analysis
2.1 Principles of aerodynamics applied to rotors.
2.2 Rotor Design and Selection: Key Performance Factors
2.3 Vibration Analysis and Its Impact on Rotor Performance
2.4 Rotor Performance Optimization Techniques
2.5 Advanced Materials and Technologies in Rotor Manufacturing
2.6 Rotor Performance Testing and Measurement
2.7 Rotor Modeling and Simulation: Software and Tools
2.8 Strategies for Noise Reduction and Efficiency Improvement
2.9 Rotor Maintenance and Repair: Procedures and Techniques
2.10 Case Studies: Failure Analysis and Performance Optimization
Module 3 — Mastery of Battery Module Diagnostics and Repair
3.1 Battery Cell and Module Fundamentals: Construction and Operation
3.2 Diagnostic Methods: Internal Resistance, Capacity, and Cycle Life Testing
3.3 Use of Advanced Testing Equipment: Battery Analyzers and Multimeters 3.4 Fault Identification and Analysis: Short Circuits, Overloads, and Wear.
3.5 Repair Techniques: Cell Replacement, Soldering, and Assembly.
3.6 Safety Management: Overcurrent and Temperature Protection.
3.7 Calibration and Configuration of Battery Management Systems (BMS).
3.8 Design of Protection Circuits and Cell Balancing.
3.9 Safety Regulations and Standards in Battery Repair.
3.10 Advanced Practices: Fault Simulation and Complex Troubleshooting.
Module 4 — Expert Battery Module Repair: A Comprehensive Guide
4.1 Introduction to Safety and Tool Handling.
4.2 Battery Module Components: Identification and Function.
4.3 Visual and Functional Diagnostics: Inspection, Voltage and Current Measurement.
4.4 Module Disassembly and Assembly Techniques.
4.5 Cell Soldering and Connection: Procedures and Materials.
4.6 Replacement of damaged cells: selection and compatibility.
4.7 Repair of circuits and electronic components.
4.8 BMS calibration and adjustment: configuration and programming.
4.9 Performance testing and post-repair verification.
4.10 Repair documentation and record keeping.
Module 5 — Specialization in Battery Module Repair: Techniques and Strategies
5.1 Introduction to battery handling safety regulations.
5.2 Design and operation of different types of battery modules.
5.3 Advanced diagnostics: resistance, impedance, and load analysis testing.
5.4 Specialized repair techniques: spot welding and laser repair.
5.5 Component replacement: cells, connectors, and protection circuits.
5.6 BMS programming and configuration: protocols and software.
5.7 Failure analysis: root cause identification and solutions.
5.8 Optimizing module performance and lifespan.
5.9 Strategies for battery waste management and recycling.
5.10 Case studies: analysis of complex repairs and innovative solutions.
Module 6 — Comprehensive Repair and Maintenance of Battery Modules: Professional Course
6.1 Fundamentals of electrochemistry and battery operation.
6.2 Types of batteries: characteristics, advantages, and disadvantages.
6.3 Battery handling safety: risks and preventive measures.
6.4 Troubleshooting: electrical, thermal, and visual tests.
6.5 Battery module disassembly and assembly: procedures and tools.
6.6 Soldering and connections: techniques and materials.
6.7 Cell and module repair: replacement and balancing.
6.8 Battery management systems (BMS): programming and calibration.
6.9 Preventive and corrective maintenance: cleaning, lubrication, and upgrades.
6.10 Regulations and Standards: Compliance and Certification
Module 7 — Expert Mastery in Battery Module Repair
7.1 Advanced Battery Fundamentals: Chemistry, Physics, and Technology
7.2 Battery Module Design and Construction: Specifications and Standards
7.3 Predictive Diagnostics: Data Analysis and Failure Trends
7.4 Complex Repair Techniques: Ultrasonic and Laser Welding
7.5 Battery Module Re-engineering: Adaptation and Performance Enhancement
7.6 Thermal Management and Temperature Control: Design and Optimization
7.7 Integrating Battery Modules into Power Systems: Applications and Challenges
7.8 International Regulations and Standards: Compliance and Certification
7.9 Failure Analysis and Advanced Solutions: Case Studies and Simulation
7.10 Research and Development: Future Trends in Battery Technology
Module 8 — Specialized Repair and Diagnostics of Battery Modules
8.1 Introduction to safety and risk prevention in battery handling.
8.2 Structure and operation of different types of battery modules.
8.3 Advanced diagnostics: impedance, capacity, and self-discharge analysis.
8.4 Specialized repair techniques: spot welding and laser repair.
8.5 Cell and component replacement: procedures and selection.
8.6 BMS programming and configuration: software and protocols.
8.7 Failure analysis: root cause identification and solutions.
8.8 Optimizing module performance and lifespan.
8.9 Battery waste management and recycling: regulations and procedures.
8.10 Case studies: analysis of complex failures and innovative solutions.
2.2 Rotor Design and Operation: Theoretical Foundations
3.2 Material Analysis in Rotors: Selection and Application
4.3 Aerodynamic Optimization of Rotors: Advanced Techniques
5.4 Performance Evaluation: Metrics and Tools
6.5 Rotor Fault Diagnosis: Identification and Solution
7.6 Rotor Balancing and Alignment: Detailed Procedures
8.7 Rotor Vibration Analysis: Interpretation and Correction
9.8 Rotor Repair Methods: Damage and Solutions
20.9 Preventive Maintenance of Rotors: Strategies and Schedules
22.20 Case Studies: Failure Analysis and Real-World Solutions
3.3 Fundamentals of Advanced Battery Module Diagnostics
3.2 Specialized Tools and Equipment for Repair
3.3 Fault Analysis and In-Depth Diagnostics
3.4 Component Repair and Replacement Techniques
3.5 Battery Module Performance Optimization
3.6 Preventive and Corrective Maintenance Strategies
3.7 Troubleshooting Charging and Discharging Systems
3.8 Post-Repair Testing and Verification
3.9 Design and Implementation of Safety Protocols
3.30 Practical Cases and Case Studies
4.4 Introduction to Batteries: Components and Operation
4.2 Initial Diagnosis: Identifying Common Faults
4.3 Essential Tools and Equipment for Repair
4.4 Module Disassembly and Assembly Techniques
4.5 Cell Evaluation: Testing and Measurement
4.6 Cell Repair: Soldering and Replacement
4.7 Thermal Management: Cooling and Heating Systems
4.8 Connector and Cable Repair
4.9 Performance Testing and Calibration
4.40 Workplace Safety and Regulations
5.5 Battery Energy Fundamentals: Types, Composition, and Operating Principles
5.5 Advanced Diagnostics: Non-Destructive Testing Methods
5.3 Safe Disassembly and Assembly of Modules: Protocols and Tools
5.4 Soldering and Specialized Electrical Connections: Techniques and Materials
5.5 Cell and Component Replacement: Step-by-Step Procedures
5.6 Performance Testing and Post-Repair Evaluation
5.7 Risk Management and Safety in Battery Repair
5.8 Advanced Diagnostic Tools and Measuring Equipment
5.9 Safety Regulations and Standards: Compliance and Certification
5.50 Case Studies: Failure Analysis and Practical Solutions
6.6 Introduction to Battery Module Components and Architecture
6.2 Battery Operating Principles and Chemistry
6.3 Cell Types and Their Characteristics
6.4 Module Structure and Design
6.5 Battery Management Systems (BMS)
6.6 Safety and Security in Battery Modules
6.7 Inspection Tools and Equipment
6.8 Glossary of Key Terms
2.6 Introduction to Rotors and Their Importance
2.2 Materials Analysis and Rotor Design
2.3 Aerodynamic Optimization and Efficiency
2.4 Rotor Balancing and Alignment
2.5 Performance Testing and Evaluation
2.6 Failure Analysis and Troubleshooting
2.7 Preventive and Corrective Maintenance
2.8 Trends in Rotor Design
3.6 Advanced Fault Diagnosis Techniques
3.2 Data Analysis and Operating Parameters
3.3 Use of Diagnostic Tools Specialized
3.4 Identifying Common Problems in Battery Modules
3.5 Evaluating Cell Integrity
3.6 Charge and Discharge Testing
3.7 Interpreting Error Codes
3.8 Diagnostic Documentation
4.6 Safe Disassembly and Assembly of Modules
4.2 Replacing Damaged Cells and Components
4.3 Soldering and Electrical Connections
4.4 BMS Calibration and Adjustment
4.5 Functional Testing After Repair
4.6 Safety Protocols and Risk Prevention
4.7 Essential Tools and Equipment
4.8 Quality Control and Verification
5.6 Advanced Repair Strategies
5.2 Soldering Techniques and Component Replacement
5.3 Repairing PCBs and Electronic Components
5.4 Cell Recovery and Reconditioning
5.5 Optimizing the Performance of the Repaired Module
5.6 Waste Management and Battery Recycling
5.7 Safety Regulations and Standards
5.8 Practical Cases and Case Studies
6.6 Initial Battery Inspection and Evaluation
6.2 Preventive and Scheduled Maintenance
6.3 Module Cleaning and Preservation
6.4 Replacement of Worn Components
6.5 Repair of Common Faults
6.6 BMS Calibration and Configuration
6.7 Performance Testing and Verification
6.8 Maintenance Documentation and Records
6.9 Environmental and Safety Considerations
6.0 Storage and Transportation Management
7.6 In-depth Evaluation of Complex Faults
7.2 Advanced Repair Techniques
7.3 Module Rebuilding
7.4 BMS Programming and Configuration
7.5 Performance and Durability Optimization
7.6 Performance Testing and Validation
7.7 Compliance with Regulations and Standards
7.8 Case Studies and Best Practices
8.6 Diagnostics Advanced Troubleshooting of Complex Faults
8.2 Specialized Repair Techniques
8.3 Use of State-of-the-art Diagnostic Equipment
8.4 Cell Reconditioning and Replacement
8.5 BMS Calibration and Programming
8.6 Performance Testing and Evaluation
8.7 Fault Analysis and Solutions
8.8 Technical Documentation and Reports
- Hands-on methodology: test-before-you-trust, design reviews, failure analysis, compliance evidence.
- Software (depending on licenses/partners): MATLAB/Simulink, Python (NumPy/SciPy), OpenVSP, SU2/OpenFOAM, Nastran/Abaqus, AMESim/Modelica, acoustics tools, planning toolchains DO-178C.
- SEIUM Laboratories: scale rotor bench, vibrations/acoustics, EMC/Lightning pre-compliance, HIL/SIL for AFCS, data acquisition with strain gauging.
- Standards and compliance: EN 9100, 17025, ISO 27001, GDPR.
Capstone-type projects
Admissions, fees, and scholarships
- Profile: Background in Computer Engineering, Mathematics, Statistics, or related fields; practical experience in NLP and valued information retrieval systems.
- Documentation: Updated CV, academic transcript, SOP/statement of purpose, project examples or code (optional).
- Process: Application → Technical evaluation of profile and experience → Technical interview → Review of case studies → Final decision → Enrollment.
- Fees:
- Single payment: 10% discount.
- Payment in 3 installments: No fees; 30% upon registration + 2 equal monthly payments of the remaining 35%.
Monthly payment: available with a 7% commission on the total; annual review.
Scholarships: based on academic merit, financial need, and promoting inclusion; agreements with companies in the sector for partial or full scholarships.
See “Calendar & Calls for Applications,” “Scholarships & Grants,” and “Fees & Financing” in the SEIUM mega-menu.
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F. A. Q
Frequently asked questions
Yes, we have international certification
Yes: experimental models, real data, applied simulations, professional environments, real case studies.
It is not mandatory. We offer leveling tracks and tutoring.
Completely. It covers e-propulsion, integration, and emerging regulations (SC-VTOL).
Recommended. There are also internal challenges and consortiums.
Yes. Online/hybrid modality with planned labs and visa support (see “Visa & Residence”).