Hydrogen stack course: design and maintenance
About our
Hydrogen Fuel Cell Stacks Course: Design and Maintenance
This course provides comprehensive training in hydrogen fuel cell technology, covering everything from design and engineering to maintenance and repair. It explores the key components of fuel cell stacks, such as membranes, electrodes, and catalysts, along with the auxiliary systems required for their operation, such as water management and hydrogen supply. It focuses on failure analysis, performance optimization, and durability, including the use of diagnostic tools and preventive and corrective maintenance techniques. The course aims to train professionals capable of designing, installing, maintaining, and evaluating hydrogen fuel cell stacks in a variety of applications, from mobility to power generation.
The program offers a solid foundation in the electrochemical principles and thermodynamics of fuel cells, as well as in-depth coverage of safety and regulations associated with hydrogen handling. It explores the different types of fuel cell stacks (PEMFC, SOFC, etc.) and their specific applications, as well as the latest technological innovations in the sector. Practical experience is provided through the handling of laboratory equipment and the performance of simulations, preparing them to face the challenges of the transition to a hydrogen economy.
Hydrogen stack course: design and maintenance
- Format: Hybrid
- Duration: 3 months
- Hours: 300 H
- Language: English / Spanish
- Registration date: 23-10-2026
- Start date: 12-12-2026
- Available places: 3
620 $
Competencies and results
What you will learn
1. Design, Operation and Comprehensive Maintenance of Hydrogen Systems: Expert Course
- Hydrogen Fundamentals: Understand the physicochemical properties of hydrogen, its different production methods (electrolysis, natural gas reforming, etc.), and its applications in the naval sector.
- Hydrogen System Design: Learn to design storage systems (high-pressure tanks, metal hydrides), transport, distribution, and utilization of hydrogen on ships.
- Hydrogen System Operation: Master the operating procedures for the safe and efficient management of hydrogen systems, including parameter monitoring, emergency response, and performance optimization.
- Comprehensive Hydrogen System Maintenance: Acquire knowledge of preventive and corrective maintenance techniques for hydrogen system components, such as compressors, valves, sensors, and fuel cells.
- Hydrogen System Safety: Explore in depth the safety aspects related to the handling of hydrogen.
- Hydrogen Systems Integration in Vessels: Learn to integrate hydrogen systems with other onboard systems, such as propulsion systems, power generation systems, and energy management systems.
- Legislation and Regulations: Understand the legislation and regulations applicable to the use of hydrogen in the marine sector, including international regulations and maritime safety standards.
- Life Cycle Assessment (LCA) and Sustainability: Evaluate the environmental impact of hydrogen systems throughout their life cycle and understand strategies to promote sustainability and reduce emissions.
- Case Studies and Practical Exercises: Analyze real-world applications of hydrogen systems in the marine sector and conduct simulations and practical exercises to apply the acquired knowledge.
- Trends and Future of Naval Hydrogen: Explore the latest trends and advances in naval hydrogen technology, and analyze future prospects and development opportunities in this field.
2. Fuel Cell Optimization and Advanced Management: Design and Sustainability
- Fuel Cell Technology Fundamentals: Electrochemical principles, fuel cell types (PEMFC, SOFC, etc.) and their applications.
- Fuel Cell Design: Material selection, component design (membranes, electrodes, bipolar plates), and design optimization for performance and efficiency.
- Advanced Fuel Cell Management: Temperature control, water management, gas flow management, and operational optimization.
- Fuel Cell Modeling and Simulation: Thermodynamic models, electrochemical models, fluid flow models, and computational fluid dynamics (CFD).
- Fuel Cell Sustainability: Life Cycle Assessment (LCA), environmental impact, and strategies for emissions reduction and the use of renewable energy.
- Advanced Fuel Cell Materials: Development of new materials for electrodes, membranes, and other components, with an emphasis on durability, efficiency, and Cost reduction.
Fuel cell integration: hydrogen storage systems, energy management systems, and applications in different sectors (transport, stationary energy, etc.).
Economic and regulatory aspects: cost analysis, economic feasibility, and the regulatory framework for fuel cell implementation.
Performance and durability optimization: strategies for improving performance (power, efficiency, etc.) and durability (lifespan, degradation, etc.).
Fuel cell system design and management: design of integrated systems, including balance of system (BOS), integration with renewable energy sources, and intelligent energy management.
3. Comprehensive user-oriented design and validation (from modeling to manufacturing)
You will learn to integrate the entire product development process, from initial model conception to final validation, applying user-centered methodologies. You will develop skills in parametric design, ergonomics, simulation, sustainable materials, 3D visualization, and manufacturing management, ensuring efficient, safe solutions that meet current industry standards.
4. In-depth Analysis, Assembly and Preservation of Hydrogen Stacks
4. In-Depth Analysis, Assembly, and Maintenance of Hydrogen Stacks
Understand the thermodynamics and electrochemistry of hydrogen fuel cells.
Evaluate the efficiency and performance of hydrogen stacks under various operating conditions.
Analyze the individual components of the stack (membranes, electrodes, bipolar plates) and their failure modes.
Study stack assembly techniques, including pressure and temperature management.
Apply non-destructive testing (NDT) methods for defect detection.
Develop strategies for the preservation and preventive maintenance of hydrogen stacks.
Investigate the impact of material degradation on stack lifespan.
Analyze common failures and their root causes in hydrogen stacks.
Apply knowledge to the Design of thermal and water management systems for fuel stacks.
Understanding the regulations and safety standards related to hydrogen handling and storage.
5. Engineering, Assembly and Expert Service of Hydrogen Stacks
- Understand the fundamental thermodynamics and electrochemistry of hydrogen fuel cells.
- Study the architecture and design of hydrogen stacks, including key components: membranes, electrodes, bipolar plates, etc.
- Analyze the different types of hydrogen stacks and their applications (vehicles, stationary power, etc.).
- Master the assembly and manufacturing processes of hydrogen stacks, including materials handling and joining techniques.
- Evaluate the performance and efficiency of hydrogen stacks, including polarization curve analysis and energy efficiency.
- Perform tests and measurements to evaluate the durability and lifespan of hydrogen stacks.
- Identify and troubleshoot common problems in hydrogen stacks, including leaks, performance degradation, and component failures.
- Know the relevant safety regulations and standards for handling and the use of hydrogen.
Explore maintenance and repair strategies for hydrogen stacks.
Learn about the latest innovations and trends in hydrogen stack technology.
6. Specialized Engineering: Design, Diagnosis and Maintenance of Hydrogen Stacks
Here is the requested content:
6. Specialized Engineering: Design, Diagnosis, and Maintenance of Hydrogen Stacks
Understand the fundamental theory of hydrogen fuel cell operation, including key electrochemical concepts.
Acquire in-depth knowledge of the critical components of a hydrogen stack: proton exchange membranes (PEMs), electrodes, flow separators, and bipolar plates.
Master the design principles of hydrogen stacks, including material selection, geometry optimization, and thermal management.
Learn to use simulation and modeling tools to predict the performance and efficiency of hydrogen stacks under various operating conditions.
Analyze common failures in hydrogen stacks, such as membrane degradation, corrosion, and contamination. and understand their causes and consequences.
Develop skills in diagnosing hydrogen stack failures using advanced analysis and testing techniques.
Implement preventive and corrective maintenance strategies to ensure the lifespan and optimal performance of hydrogen stacks.
Become familiar with the relevant regulations and standards for the design, operation, and maintenance of hydrogen stacks.
Explore the latest technological innovations in hydrogen stacks, including new materials, designs, and applications.
Understand the integration of hydrogen stacks into broader energy systems, including electric vehicles, energy storage systems, and power generation plants.
Who this program is for:
Hydrogen stack course: design and maintenance
- Graduates in Aerospace Engineering, Mechanical Engineering, Industrial Engineering, Automation Engineering, or related fields.
- Professionals from OEM rotorcraft/eVTOL, MRO, consulting, technology centers.
- Flight Testing, certification, avionics, control, and dynamics seeking specialization.
- Regulators/authorities and UAM/eVTOL professionals requiring compliance skills.
Recommended qualifications: foundation in aerodynamics, control, and structures; ES/EN B2+/C1. We offer bridging tracks if you need them.
- Standards-driven curriculum: you will work with CS-27/CS-29, DO-160, DO-178C/DO-254, ARP4754A/ARP4761, ADS-33E-PRF from the first module.
- Accreditable laboratories (EN ISO/IEC 17025) with rotor bench, EMC/Lightning pre-compliance, HIL/SIL, vibrations/acoustics.
- Evidence-oriented TFM: safety case, test plan, compliance dossierand operational limits.
- Mentored by industry: teachers with experience in rotorcraft, tiltrotor, eVTOL/UAM and flight test.
- Flexible modality (hybrid/online), international cohorts and support from SEIUM Career Services.
- Ethics and security: safety-by-design approach, cyber-OT, DIH and compliance as pillars.
1.1 Introduction to Hydrogen Production and Storage
1.2 Principles of Electrolysis and Hydrocarbon Reforming
1.3 Design of Hydrogen Storage Systems: High and Low Pressure
1.4 Safe Operation of Hydrogen Plants: Protocols and Procedures
1.5 Preventive and Corrective Maintenance of Hydrogen Equipment
1.6 Regulations and Safety Standards for Hydrogen Handling
1.7 Monitoring and Control Systems in Hydrogen Plants
1.8 Failure Analysis and Troubleshooting in Hydrogen Systems
1.9 Energy Efficiency and Process Optimization in Hydrogen Plants
1.10 Case Study: Implementation and Maintenance of Hydrogen Systems in the Shipbuilding Industry
2.2 Fuel Cell Fundamentals: Principles and Operation
2.2 Fuel Cell Design: Types and Configurations
2.3 Critical Materials and Components in Fuel Cells
2.4 Performance Optimization: Factors and Techniques
2.5 Thermal and Water Management in Fuel Cells
2.6 Design for Sustainability: Life Cycle and Analysis
2.7 Fuel Cell Simulation and Modeling
2.8 Fuel Cell System Integration and Control
2.9 Fuel Cell Troubleshooting and Diagnosis
2.20 Case Studies: Fuel Cell Applications and Advances
3.3 Selection of Materials and Components for Hydrogen Stacks
3.2 Stack Construction and Assembly Techniques
3.3 Quality Control and Testing During Construction
3.4 Preventive and Corrective Maintenance Protocols
3.5 Identification and Mitigation of Common Failures
3.6 Component Lifespan Management and Replacement
3.7 Safe Storage and Handling of Stacks
3.8 Safety Regulations and Standards in Maintenance
3.9 Performance Optimization and Energy Efficiency
3.30 Case Studies: Best Practices in Construction and Maintenance
4.4 Operating Principles and Types of Hydrogen Stacks
4.2 Components and Materials of a Hydrogen Stack
4.3 Failure Analysis and Diagnostics of Hydrogen Stacks
4.4 Assembly and Disassembly of Hydrogen Stacks
4.5 Tools and Equipment for Assembly
4.6 Testing and Performance Verification Protocols
4.7 Sealing and Connection Techniques
4.8 Quality Control and Assurance
4.9 Documentation and Technical Manuals
4.40 Best Practices for Assembly and Maintenance
5.5 Introduction to Hydrogen Systems: Fundamentals and Applications
5.5 Key Components of Hydrogen Systems: Production, Storage, and Use
5.3 Hydrogen System Design: Safety and Efficiency Considerations
5.4 Hydrogen System Operation: Processes and Protocols
5.5 Hydrogen System Maintenance: Inspection, Diagnosis, and Repair
5.6 Designing Hydrogen Systems for Various Applications: Transportation, Stationary Power, etc.
5.7 Hydrogen Production Technologies: Electrolysis, Methane Reforming, etc.
5.8 Hydrogen Storage Methods: High Pressure, Cryogenic, etc.
5.9 Case Studies: Analysis of Existing Hydrogen Systems
5.50 Regulations and Safety Standards for Hydrogen Systems
6.6 Hydrogen System Design: Principles and Applications
6.2 Safe Operation of Hydrogen Systems: Protocols and Procedures
6.3 Preventive and Corrective Maintenance of Hydrogen Systems
6.4 Troubleshooting and Problem Solving in Hydrogen Systems
6.5 Optimizing the Performance and Efficiency of Hydrogen Systems
6.6 Hydrogen System Integration: Design and Compatibility
6.7 Cost and Sustainability Analysis in Hydrogen Systems
6.8 Regulations and Safety Standards for Hydrogen Systems
6.9 Case Studies: Real-World Applications of Hydrogen Systems
6.60 Innovation Management and Future Trends in Hydrogen Systems
- Hands-on methodology: test-before-you-trust, design reviews, failure analysis, compliance evidence.
- Software (depending on licenses/partners): MATLAB/Simulink, Python (NumPy/SciPy), OpenVSP, SU2/OpenFOAM, Nastran/Abaqus, AMESim/Modelica, acoustics tools, planning toolchains DO-178C.
- SEIUM Laboratories: scale rotor bench, vibrations/acoustics, EMC/Lightning pre-compliance, HIL/SIL for AFCS, data acquisition with strain gauging.
- Standards and compliance: EN 9100, 17025, ISO 27001, GDPR.
Capstone-type projects
Admissions, fees, and scholarships
- Profile: Background in Computer Engineering, Mathematics, Statistics, or related fields; practical experience in NLP and valued information retrieval systems.
- Documentation: Updated CV, academic transcript, SOP/statement of purpose, project examples or code (optional).
- Process: Application → Technical evaluation of profile and experience → Technical interview → Review of case studies → Final decision → Enrollment.
- Fees:
- Single payment: 10% discount.
- Payment in 3 installments: No fees; 30% upon registration + 2 equal monthly payments of the remaining 35%.
Monthly payment: available with a 7% commission on the total; annual review.
Scholarships: based on academic merit, financial need, and promoting inclusion; agreements with companies in the sector for partial or full scholarships.
See “Calendar & Calls for Applications,” “Scholarships & Grants,” and “Fees & Financing” in the SEIUM mega-menu.
Do you have any questions?
Our team is ready to help you. Contact us, and we will respond as soon as possible.
F. A. Q
Frequently asked questions
Yes, we have international certification
Yes: experimental models, real data, applied simulations, professional environments, real case studies.
It is not mandatory. We offer leveling tracks and tutoring.
Completely. It covers e-propulsion, integration, and emerging regulations (SC-VTOL).
Recommended. There are also internal challenges and consortiums.
Yes. Online/hybrid modality with planned labs and visa support (see “Visa & Residence”).